• Title/Summary/Keyword: Fatigue crack

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Analysis on the Fatigue Crack Propagation of Weld Toe Crack through Residual Stress Field (잔류응력장을 전파하는 용접 토우부 균열의 전파해석)

  • 김유일;전유철;강중규;한종만;한민구
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.33-40
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    • 2000
  • Fatigue crack propagation life of weld toe crack through residual stress field was estimated with Elber's crack concept. Propagation of weld toe crack is heavily influenced by residual stress caused by welding process, so it is essential to take into account the effect of residual stress on the propagation life of weld toe crack. Fatigue crack at transverse and longitudinal weld toe was studied respectively, which represent typical weld joint in ship structure. Numerical and experimental studies are performed for both cases. Residual stress near weldment was estimated through nonlinear thermo-elasto-plastic finite element method, and residual stress intensity factor with Glinka's weight function method. Effective stress intensity factor was calculated with Newman-Forman-de Koning-Henriksen equation which is based on Dugdale strip yield model in estimating crack closure level U at different stress ratio. Calculated crack propagation life coincided well with experimental results.

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A Study on the Fatigue Behaviors of Cr-Mo-V Alloy for Steam Turbine at High Temperature Difference (터빈용 Cr-Mo-V강의 고온 환경변화에 따른 피로거동에 관한 연구)

  • Song, Sam-Hong;Kang, Myung-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.173-179
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    • 1997
  • The high temperature fatigue tests were performed using the specimens taken from Cr-Mo-V steel, widely used as thermal power plant turbine materials for examination fatigue behavior of materials in power plants which have been operated for long periods. The fatigue tests at high temperature were performed at the various temperature and applied stress. The results obtained are summarized as follows : The fatigue crack length increases and the fatigue life decreases with temperature and applied stress according to the same number of stress cycle. The fatigue crack propagation and the fatigue life were much influenced by temperature and applied stress.

Influence of Evaluation Methods to Fatigue Crack Propagation Rate (피로크랙 진전속도에 대한 평가방법의 영향)

  • 최병기;최남식;윤한용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2391-2397
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    • 1993
  • The distribution of fatigue crack growth rate is influenced by the measuring interval and methods of calculation of crack growth rate. The purpose of this paper is to suggest a method for the evaluation of crack growth rate distribution without the influence. The constant ${\Delta}P$ test and the constant .DELTA.K test are executed by using the CT specimen. The measuring interval of (${\Delta}a$/W=0.0067~0.014) crack length is not affected by methods of the calculation of the fatigue crack growth rate is suggested.

A Study on the Fatigue Crack Growth Characteristics for the Weldment of Carbon steel-Stainless steel (탄소강-스테인리스강 용접부의 피로균열진전 특성에 관한 연구)

  • 권재도;김우현;김길수;박중철;배용탁;김중형
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.47-54
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    • 1998
  • Various equipments in plants are welded with two different materials and it is required to investigate the effects of fatigue crack propagation on the neighborhood of a welded portion. The characteristics of fatigue crack growth in the base metal of carbon and stainless steel, in the carbon and stainless steel sides located in the neighborhood of welded portion (carbon/stainless steel), respectively and welded portion, are investigated. The results show that the crack growth in the welded portion (carbon/stainless steel) is an average value of the crack growths in the carbon and stainless steel respectively located in the neighborhood of the welded portion. It is found that the crack growth in the welded portion is not significantly different from those in the carbon and stainless steel sides. Hence it can be concluded that the structure welded with two different materials wold not impede the integrity based on the fatigue crack growth.

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A Study on Fatigue Crack Propagation of Rail Steel under Constant and Mixed Mode Variable Amplitude Loadings

  • Kim, Chul-Su;Chung, Kwang-Woo
    • International Journal of Railway
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    • v.5 no.2
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    • pp.71-76
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    • 2012
  • Recently, axle load, operating speed and traffic density on railroads have had a tendency to increase and thereby cause additional pressure applied on used track. These operating conditions frequently result in service failure due to wear caused by wheel-rail contact and fatigue damage under cyclic loading. Among rail defects, the transverse crack, which has been the most dangerous type of fatigue damages, is developed from the subsurface crack near the rail running face and grows perpendicular to the rail surface. Therefore, it is necessary to investigate systematically the growth behavior of transverse crack for rail steel under mixed mode. In this study, the fatigue crack growth behavior of the transverse crack in rail steel was experimentally investigated under mixed-mode variable amplitude loadings.

Analysis of fatigue crack growth behavior in composite-repaired aluminum plate (복합재 패치로 한쪽 면을 보강한 평판의 균열선단 진전거동 해석)

  • Lee Woo-Yong;Lee Jung-Ju
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.241-245
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    • 2004
  • An analytical study was conducted to characterize the fatigue crack growth behavior of pre-cracked aluminum plates repaired with asymmetric bonded composite patch. For single-sided repairs, due to the asymmetry and the presence of out-of-plane bending, crack front shape would become skewed curvilinear started from a uniform through-crack profile, as observed from previous studies. In this study, the fatigue analysis of single-sided repairs considering crack front shape development was conducted by implementing three-dimensional successive finite element method coupled with linear elastic fracture mechanics (LEFM) concept, which enables the growing crack front to be directly traced and modeled in a step by step way. Through conducting present analysis technique, crack path of the patched plate as well as the fatigue life was evaluated with sufficient accuracy. The analytical predictions of both the crack front shape evolution and the fatigue life were in good agreement with the experimental observations.

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Stochastic Remaining Fatigue Life Assessment Considering Crack Inspection Results (균열 검사 결과를 고려한 선체 잔류 피로 수명의 확률론적 예측)

  • Park, Myong-Jin;Kim, Yooil
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.1
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    • pp.1-7
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    • 2020
  • In general, an inspection schedule is established based on the long-term fatigue life during the design stage. However, in the design stage, it is difficult to clearly identify the uncertainty factors affecting long-term fatigue life. In this study, the probabilistic fatigue life assessment was conducted in accordance with the methodology of DNV-GL. Firstly, The initial crack distribution estimated through the initial crack propagation analysis was updated by reflecting the results of crack inspection. Secondly, the updated crack distribution was compared with the initial crack distribution, and the probability of failure was updated with the effect of crack inspection.

Low Cycle Fatigue of PPS Polymer Injection Welds (I) -Fatigue Crack Behavior-

  • Song, Jun-Hee;Lim, Jae-Kyoo;Kim, Yon-Jig;Kim, Hong-Gun
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.647-653
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    • 2003
  • An important class of short-fiber reinforced composites is the sheet molding compound, which is recently developed and currently used in many engineering applications. Fatigue failure of the composites is a subject of major concern in design and cyclic crack propagation is of particular significance in the fatigue life prediction of short fiber composites. However, research on the fatigue behavior of polymer injection weld, especially short glass fiber-filled polymer injection weld, has not been carried out. In this study the analyses of the fatigue crack growth behaviors at weld line and in the bulk are performed based on low cycle fatigue test.

Estimation of Probability Distribution Fit for Fatigue Crack Propagation Life of AZ31 Magnesium Alloy (AZ31 마그네슘합금의 피로균열진전수명에 적합한 확률분포 평가)

  • Choi, Seon-Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.707-719
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    • 2009
  • The variables relating to the fatigue behavior have uncertainty and are random. The fatigue crack propagation is, thus, stochastic in nature. In this study, fatigue experiments are performed on the specimen of the magnesium alloy AZ31. The data of the fatigue life are scattered even in the same experimental condition. It is necessary to determine the probability distribution of the fatigue crack propagation life for the reliability analysis as well as the design and maintenance of structural components. Therefore the statistics and the probability distribution for the fatigue crack propagation life are investigated and the best fit probability distribution of that is proposed in this paper.

A study on the fatigue life and the change of the strain during the fatigue fracture on the fillet welded specimens of SM490A (SM490A 재질 필렛 용접시편의 피로수명과 용접부 피로파단시 스트레인 변화 연구)

  • 김재훈;구병춘
    • Journal of the Korean Society for Railway
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    • v.7 no.4
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    • pp.345-349
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    • 2004
  • This study investigates the fatigue lives of SM490A material(base metal) specimens and fillet weld specimens, which are made same material and weld method for the railway vehicle. These fatigue lives have a difference, the fatigue lives of weld specimen are shorter than those of base metal. We measured the strains on the weld positions of the specimens during the fatigue test for investigation of crack initiation and crack growth. In these result, we could find the information of the crack initiation position on weld bead and the history of crack growth. Also we knew that the fatigue crack initiation cycles and the changes of the strain which were affected the fractured surface roughness and morphology.