• Title/Summary/Keyword: Fatigue crack

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Fatigue Crack Growth Behavior of Membrane Material for LNG Storage Tank at Low Temperatures (저온하에서 LNG저장탱크용 멤브레인재(STS 304강)의 피로균열진전거동)

  • 김철수
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.23-28
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    • 2000
  • The fatigue crack growth behavior of the cold-rolled STS 304 steel developed for membrane material of LNG storage tank was examined experimentally at 293K, 153K and 111K. The fatigue crack growth rate(do/dN) tends to increase as the stress ratio (R) increases over the testing temperature when compared at the same stress intensity factor range($\Delta$K). The effect of R on do/dN is more explicit at low temperatures than at room temperature. The resistance of fatigue crack growth at low temperatures is higher compared with that at room temperature which is attributed to the extent of strain-induced martensitic transformation at the crack tip. The temperature dependence of fatigue crack growth resistance is gradually vanished with an increase in $\Delta$K which correlates with a decreasing fracture toughness with decreasing temperature. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and low temperature are mainly explained by the crack closure and the strengthening due to the martensitic transformation.

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A Study on the Stress ratio affect on the Fatigue Crack Characteristics of Pressure Vessel SA516 Steel at Low Temperature (저온 압력용기용 SA516강의 응력비에 따른 피로크랙 전파특성에 관한 연구)

  • 박경동;하경준;박형동
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.6
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    • pp.1228-1236
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    • 2001
  • In this study, CT specimens were prepared from ASTH A5l6 steel which was used for pressure vessel plates for moderate and lower temperature service. And we got the fellowing characteristics from fatigue crack growth test carried out in the environment of room and low temperature at $25^{\circ}C$ , $-30^{\circ}C$, $-60^{\circ}C$, $-80^{\circ}C$, $-100^{\circ}C$ and $-120^{\circ}C$ and in the range of stress ratio of 0.1, 0.3 by means of opening mode displacement. At the constant stress ratio, the Threshold stress intensity factor range ΔAKth in the early stage of fatigue crack growth (Region I) and stress intensity factor range $\DeltaK$ in the stable of fatigue crack growth (Region II) was increased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. The straight line slope relation of logarithm da/dN-$\Delta$K in Region II that is, the fatigue clack growth exponent m increased with descending temperature at the constant stress ratio. It assumed that the fatigue crack growth rate da/dN is rapid in proportion to descend temperature in Region II and the cryogenic-brittleness greatly affect a material with decreasing temperature.

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Fatigue Crack Growth Behavior of Ni-Cr-Mo Steel under Acid Fog Environment (산성안개 환경하에서 Ni-Cr-Mo 강의 피로크랙전파거동)

  • Kim, Min-Geon;Im, Yong-Ho;Kim, Man-Gu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1841-1846
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    • 2000
  • To examine the effect of acid fog on the corrosion fatigue behavior in structural steel, fatigue tests under acid fog atmosphere were carried out in comparison with distilled water. The corrosive c omponents contained in acid fog pile up the corrosion products on crack face and show a crack branching and crack tip blunting. Therefore, due to these workings crack growth rate was reduced by decreasing the effective stress range in crack tip rather than under distilled water. Also the effect of sulfuric acid, which is the main component of acid fog, and testing speed on fatigue crack growth were examined. It was found that corrosion behavior was remarkably dependent upon pH and Hz rather than components of acid fog. According as pH and testing speed decrease below a specific value, crack growth was accelerated in comparison with distilled water. This reveals that due to liquid having strong acidity and slow speed of test the crack face dissolution was promoted, so crack closure was disturbed in the process of stress descent.

Fatigue Strength Depending on Position of Cracks for Weldments

  • Lee Hae-Woo;Park Won-Jo
    • Journal of Mechanical Science and Technology
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    • v.20 no.5
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    • pp.675-680
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    • 2006
  • This is a study of fatigue strength of weld deposits with transverse cracks in plate up to 50 mm thick. It is concerned with the fatigue properties of welds already with transverse cracks. A previous study of transverse crack occurrence, location and microstructure in accordance with welding conditions was published in the Welding Journal (Lee et al., 1998). A fatigue crack develops as a result of stress concentration and extends with each load cycle until fatigue occurs, or until the cyclic loads are transferred to redundant members. The fatigue performance of a member is more dependent on the localized state of stress than the static strength of the base metal or the weld metal. Fatigue specimens were machined to have transverse cracks located on the surface and inside the specimen. Evaluation of fatigue strength depending on location of transverse cracks was then performed. When transverse cracks were propagated in a quarter-or half-circle shape, the specimen broke at low cycle in the presence of a surface crack. However, when the crack was inside the specimen, it propagated in a circular or elliptical shape and the specimen showed high fatigue strength, enough to reach the fatigue limit within tolerance of design stresses.

Fatigue Behavior of Welded Joints in HT60 Grade TMCP Steel (HT60급 TMCP강 용접부의 피로 거동)

  • Yong, Hwan Sun;Kim, Seok Tae;Cho, Yong Sik
    • Journal of Korean Society of Steel Construction
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    • v.8 no.4 s.29
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    • pp.133-133
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    • 1996
  • Application of the relationship $da/dN=C({\Delta}K)^{m}$ is effective in the analysis of fatigue crack growth life. The values of material constant C and m have great influences on the predicted fatigue life and the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(${\Delta}K$) is effective in fatigue crack growth behavior. In this paper, fatigue crack growth behavior of the welded joints in HT60 grade TMCP(Thermo Machanical Control Process) steel have been studied. To evalute the fatigue crack growth rates of HT60 grade TMCP steel, fatigue test was performed by base metal(BM), heat affected zone(HAZ) and weld metal(WM) in TMCP steel at room temperature. We determined the relationship of $da/dN-{\Delta}K$ by correlation between C and m obtained from the Paris-Erdogan power law data supplied HT60 grade TMCP steel. The obtained results from this study indicate that fatigue crack growth rate of TMCP steel is not influenced by softening effect which occurs in the HAZ when high heat input weld is carried out. Softening effects, which affect fatigue properties. are shown that it is not affected to the fatigue growth rates significantly.

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Growth Characteristics and Life Prediction of Single Surface Fatigue Crack with the Variation of crack Configuration Ratios (균열 형상비 변화에 따른 단일표면파로균열의 성장특성과 수명예측)

  • 서창민;서덕영;정정수
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.173-181
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    • 1993
  • This work has been investigated the ralationship between single surface crack length and crack depth have influence on the fatigue life. The simulation based on experimental results of 2.25 Cr-1Mo steel at various crack configuration ratios has enabled successful prediction of fatigue life at room temperature. The effect of crack depth should be considered for predicting fatigue crack growth rates as well as that of surface crack length. It is also shwn that the crack growth mechanisms are in good agreement with expreimental data according to the interaction of crack length and crack depth.

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Microstructurally sensitive crack closure (微視組織에 敏感한 균열닫힘 현상)

  • 김정규;황돈영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.898-905
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    • 1986
  • In order to obtain the microstructure improving fatigue crack propagation resistance of steels, fatigue crack propagation behavior of martensite-ferrite dual phase steels is investigated in terms of crack deflection and crack closure. The results obtained are as follows; (1) .DELTA.K$_{th}$ and fatigue crack propagation resistance in low .DELTA.K region increases with increasing hardness of second phase. But the difference of this crack propagation resistance decreases with increasing .DELTA.D. (2) In low .DELTA.K region, crack closure increases with increasing hardness of second phase, when the materials have all the sam volume fractionof second phase, or when yield strengths are similar in all materials. (3) These crack closure can be explained by fracture surface roughness due to crack deflection.n.

Fatigue Crack Growth Characteristics of 9% Ni Steel Welded Joint for LNG Storage Tank at Low Temperature (LNG 저장탱크용 9% Ni강 용접부의 저온피로균열진전 특성)

  • Kim, Jae-Hoon;Shim, Kyue-Taek;Kim, Young-Kyun;Ahn, Byoung-Wook
    • Journal of Welding and Joining
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    • v.28 no.5
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    • pp.45-50
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    • 2010
  • The fatigue crack growth characteristics of base metal and weld joint of 9% Ni steel for LNG storage tank was carried out using CT specimen at room temperature and $-162^{\circ}C$. Fatigue crack growth rate of base and weld metals at RT and $-162^{\circ}C$ was coincided with a single line independent of the change of stress ratio and temperature. In the region of lower stress intensity factor range, fatigue crack growth rate at $-162^{\circ}C$ was slower than that at RT, and the slop of fatigue crack growth rate at $-162^{\circ}C$ increased sharply with propagating of fatigue crack, fatigue crack growth rate at RT and $-162^{\circ}C$ was intersected near the region of $2{\times}10-4\;mm$/cycle, and after the intersection region, fatigue crack growth rate at $-162^{\circ}C$ was faster than that at RT. The micro-fracture mechanism using SEM shows the ductile striation in the stable crack growth region. Also the defects of weld specimen after fatigue testing were detected using the A scan of ultrasonic apparatus.

Experimental Study on Evaluation of Fatigue Crack Growth Rate of Steel Plates using Crack Opening Displacement (COD(Crack Opening Displacement) 측정을 통한 강재의 피로균열진전속도 추정에 관한 실험적 연구)

  • Kim, Kwang-Jin;Kim, In-Tae;Ryu, Yong-Yeol
    • Journal of Korean Society of Steel Construction
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    • v.22 no.6
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    • pp.589-597
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    • 2010
  • Steel structures have a higher probability of being damaged by fatigue than by other causes of deterioration. As such, their maintenance to prevent fatigue damage is essential to sustain their safety and performance during their service period. In their maintenance, the current state of their fatigue cracks must be assessed to determine appropriate reinforcement methods and the suitable time intervals of periodic inspections when fatigue cracks are detected. Determining the crack growth rate is a successful method of predicting fractures, but it requires technical knowledge on fracture mechanics and experience in numerical methods and software for finite element analysis. In this study, a fatigue crack growth test on through-thickness cracked steel plates was conducted to assess the crack growth rate without superior technical knowledge and experience. The relationship between the Crack Opening Displacement (COD) and the crack growth rate was found in relatively long fatigue cracks.

Quantitative Study on Threshold Condition of Critical Non-propagating Crack (임계정류피로크랙의 하한계 전파조건의 정량적 고찰)

  • Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.30 no.B
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    • pp.17-23
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    • 2010
  • Since the propagation of a short fatigue crack is directly related to the large crack which causes the fracture of bulk specimen, the detailed study on the propagation of the short crack is essential to prevent the fatigue fracture. However, a number of recent studies have demonstrated that the short crack can grow at a low applied stress level which are predicted from the threshold condition of large crack. In present study, the threshold condition for the propagation of short fatigue crack is examined with respect to the micro-structure and cyclic loading history. Specimens employed in this study were decarburized eutectoid steels which have various decarburized ferrite volume fraction. Rotating bending fatigue test was carried out on these specimens with the special emphasis on the "critical non-propagating crack length" It is found that the reduction of the endurance limit of their particular micro-structures can be due to the increase of the length of critical non-propagating crack, and the quantitative relationship between the threshold stress ${\sigma}_{wo}$ and the critical non-propagating crack length $L_c$ can be written as ${\sigma}_{wo}{^m}{\cdot}L_c=C$ where m,C is constant. Further experiments were carried out on cyclic loading history on the length of critical non-propagating crack. It shown that the length of critical non-propagating crack is closely related to cyclic loading history.

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