• Title/Summary/Keyword: Fatigue Testing

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A Study on Accelerated Fatigue Life Testing for Industrial Inverter (산업용 인버터의 가속 피로수명 평가에 관한 연구)

  • Lee, Sanghoon;Kim, Won-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.67-73
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    • 2022
  • Industrial inverters are used in a variety of fields for electric power supply. They may be exposed to vibration and heat once they are installed. This study focused on a framework of accelerated life testing of an industrial inverter considering fatigue damage as the primary source of deterioration. Instead of analyzing detailed failure mechanisms and the product's vulnerability to them, the potential of fatigue failure is considered using the fatigue damage spectrum calculated from the environmental vibration signals. The acceleration and temperature data were gathered using field measurement and spectral analysis was conducted to calculate the vibration signal's power spectral density (PSD). The fatigue damage spectrum is then calculated from the input PSD data and is used to design an accelerated fatigue life testing. The PSD for the shaker table test is derived that has the equivalent fatigue damage to the original input signal. The tests were performed considering the combined effect of random vibration and elevated temperature, and the product passed all the planned tests. It was successfully demonstrated that the inverter used in this study could survive environmental vibration up to its guarantee period. The fatigue damage spectrum can effectively be used to design accelerated fatigue life testing.

Development of a Fatigue Testing System for Micro-Specimens (마이크로시험편용 피로시험기 개발)

  • Kim, Chung-Youb;Sharpe, W.N.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1201-1207
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    • 2010
  • In this study, a fatigue testing system capable of performing load-controlled tension-tension tests for micro-specimens was developed by using an electro-magnetic actuator. Using this system, fatigue testing as well as tensile testing can be performed over a wide range of loading frequencies. Further, a new laser interferometric strain/displacement gage was used during fatigue testing to obtain high-resolution measurements of the cyclic deformation of thin films. Since the testing machine and the displacement gage are stable and show quick responses, the displacement can be measured instantaneously and continuously during fatigue testing, and high-resolution results can be obtained.

A Study on the Program Development of Fatigue Test (피로시험용 프로그램 개발에 관한 연구)

  • 이종선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.275-280
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    • 1999
  • This study is object to program development of fatigue test for universal testing machine. Fatigue program is consist of test simulation, data analysis and print report by control fatigue testing program which expansively applies tension-compression tests with using oil pressure mechanism by Visual Basic software running under windows 98.

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A Study on the Relationship between Tensile and Low Cycle Fatigue Properties of High Strength Material (고강도 소재의 인장과 저주기피로 물성치의 연관성에 관한 연구)

  • Park, M.K.;Suh, C.H.
    • Transactions of Materials Processing
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    • v.23 no.2
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    • pp.110-115
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    • 2014
  • Low cycle fatigue characteristics are very important in the development of automobile suspension parts. Fatigue properties using the strain life approach are usually obtained from low cycle fatigue tests. However, low cycle fatigue testing requires a lot of time and cost. In the current study, an attempt to estimate low cycle fatigue properties of high strength steel sheet from tensile test and tensile simulations is performed. In addition, low cycle fatigue testing was conducted to compare the fatigue properties obtained from tensile testing and simulations. In conclusion, the results effectively predict the low cycle fatigue properties. However, some deviations still exist.

Program Development for the Determination of Equivalent Load for Accelerated Fatigue Testing and the Estimation of Fatigue Life (가속 내구 시험을 위한 등가하중 설정과 피로수명 예측을 위한 프로그램 개발)

  • 이강용;박병화;이득용
    • Journal of the Korean Society for Railway
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    • v.6 no.4
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    • pp.265-272
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    • 2003
  • The computer program for the accelerated life testing technique of a machine part under the service conditions is developed under the GUI environment so that the user can easily obtain the results by selecting the program module. Also, the theoretical backgrounds for the computer program and the procedures of the accelerated testing method are introduced by testing the specimens made of the stainless steel 316L under the high temperature and random loading. The reliability of the program is discussed by the experimental results of the fatigue life, age degradation and accelerated testing conditions.

Noncontact Fatigue Crack Evaluation Using Thermoelastic Images

  • Kim, Ji-Min;An, Yun-Kyu;Sohn, Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.6
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    • pp.686-695
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    • 2012
  • This paper proposes a noncontact thermography technique for fatigue crack evaluation under a cyclic tensile loading. The proposed technique identifies and localizes an invisible fatigue crack without scanning, thus making it possible to instantaneously evaluate an incipient fatigue crack. Based on a thermoelastic theory, a new fatigue crack evaluation algorithm is proposed for the fatigue crack-tip localization. The performance of the proposed algorithm is experimentally validated. To achieve this, the cyclic tensile loading is applied to a dog-bone shape aluminum specimen using a universal testing machine, and the corresponding thermal responses induced by thermoelastic effects are captured by an infrared camera. The test results confirm that the fatigue crack is well identified and localized by comparing with its microscopic images.

Time-Temperature Superposition Behavior for Accelerated Fatigue Lifetime Testing of Polycarbonate(PC) (폴리카보네이트(PC)의 가속 피로수명 시험을 위한 시간-온도 호환성)

  • Kim Gyu-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.8 s.251
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    • pp.976-984
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    • 2006
  • Time-temperature superposition has been studied to determine the long-term fatigue life over millions of cycles for glassy polymers. π le superposition is supposed to make an accelerated lifetime testing (ALT) technique possible. Dog-bone shaped specimens made of carbon filled Polycarbonate (PC) were tested under fatigue, based on the stress-lifetime approach (S-N curve). Fatigue-induced localized yield-like deformation is considered as the defect leading to fatigue and its evolution behavior is characterized by a modified energy activation model in which temperature is considered as fatigue acceleration factor. This model allows the reduced time concept to account for effects of different temperature in short-term fatigue data to determine long-term fatigue life through the use of time-temperature superposition that is applicable under a low frequency and isothermal conditions. The experimental results validated that the proposed technique could be a possible method for accelerated lifetime testing (ALT) of time-dependent polymeric materials.

Development of Bending Fatigue Test System for Trolley Line Simulating Real Conditions (실사용조건을 모사한 전차선 굽힘피로 특성평가 시스템개발)

  • Kang, Min-Sung;Ahn, Sang-Soo;Koo, Jae-Mean;Seok, Chang-Sung;Lee, Ki-Won;Cho, Yong-Hyeon
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.3059-3064
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    • 2011
  • A Trolley line is a very important equipment among electric railway equipments since it contacts directly with pantograph and supplies electricity on the electromotive. Such it was thought that a trolley line need not to consider fatigue since the replace cycle by wear is shorter than the replace cycle by fatigue breakage. But, the bending fatigue breakage accidents occurred several times at the Shinkansen trolley line in East Japan Railway Company. Therefore, in case of a new developed trolley line, the evaluation for bending fatigue life became more important, But, since there are not an authorized fatigue test method and a testing device for the trolley line, the quantitative evaluation is difficult. In this study, we analyzed the load and environment condition of trolley line used in the actual spot and the developed testing device that can evaluate bending fatigue properties of the trolley line as simulating the real condition. The bending fatigue test of the trolley line was achieved using the developed testing device and estimated the fatigue life of trolley line and also, established the fatigue test process.

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A Study on the Crack Initiation from Double Edge Notch Tips by Ultrasonic Testing (초음파탐상법을 이용한 Double Edge Notch 선단의 균열발생에 관한 연구)

  • 임창현;최용식
    • Journal of the Korean Society of Safety
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    • v.8 no.2
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    • pp.51-57
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    • 1993
  • This study was done by ultrasonic testing. The proves used in this study were 5Z10$\times$10A70. The useful fatigue life of structural components is determined by the sum of the elapsed load cycles required to initiate a fatigue crack and to propagate the crack from subcritical size to critical dimensions. Thus, to predict the service life of many steel structures and to establish safe inspection intervals, an understanding of the Fatigue Crack Initiation and Fatigue Crack Propagation behavior in the steel is required. In the present study, the Fatigue Crack Initiation Life in SPS 5A steel was investigated by testing specimens having widely varying notch acuities. The variation in the notch acuity covered the range from notch root raidus 0.5mm to 2.5mm, and Fatigue Crack Initiation Life data were obtained in that range.

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