• Title/Summary/Keyword: Fatigue Strength

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Fatigue Strength and Root-Deck Crack Propagation for U-Rib to Deck Welded Joint in Steel Box Girder

  • Zhiyuan, YuanZhou;Bohai, Ji;Di, Li;Zhongqiu, Fu
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1589-1597
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    • 2018
  • Fatigue tests and numerical analysis were carried out to evaluate the fatigue performance at the U-rib to deck welded joint in steel box girder. Twenty specimens were tested corresponding to different penetration rates (80 and 100%) under fatigue bending load, and the fatigue strength was investigated based on hot spot stress (HSS) method. The detailed stress distribution at U-rib to deck welded joint was analyzed by the finite element method, as well as the stress intensity factor of weld root. The test results show that the specimens with fully penetration rate have longer crack propagation life due to the welding geometry, resulting in higher fatigue failure strength. The classification of FAT-90 is reasonable for evaluating fatigue strength by HSS method. The penetration rate has effect on crack propagation angle near the surface, and the 1-mm stress below weld toe and root approves to be more suitable for fatigue stress assessment, because of its high sensitivity to weld geometry than HSS.

A Fundamental Study on the Fatigue Behavior in the Joints of Steel Members (강부재(鋼部材) 이음부(部)의 피로거동(疲勞擧動)에 관(關)한 기초적(基礎的) 연구(硏究))

  • Lee, Yong Jae;Chung, Yeong Wha
    • Journal of Industrial Technology
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    • v.9
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    • pp.21-28
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    • 1989
  • For the study of the fatigue behavior, high-strength bolted connections on a small scale were manufactured, and carried on fatigue tests. Its experimental values were analysed by stress-fatigue life (S-N) curve. Three types of specimens : the base metal, the cireular hole and the welded sperimens had same net section were made. Through the same tests those experimental values were compared with those of the high-strength bolted conneetions. The results of these studies are as followings. It was found that the fatigue strength in $F_{n=100,000}$ and $F_{n=2,000,000}$ of the high-strength bolted conneetions were much more about 14% and 16% than that of the base metal specimen. It was thought that this trend was due to frictional force increasing fatigue strength. It was known that fatigue strength in $F_{n=100,000}$ and $F_{n=2,000,000}$ of the welded joints were less 29% and 21% than that of base metal specimen. It was thought that that trend was due to weld flaw. It was appeared that the fatigue strength in $F_{n=100,000}$ and $F_{n=2,000,000}$ of the high-strength bolted connections were much more about 38% and 30% than that of welded joint. It was thought that it was due to both frictional force increasing the fatigue strength in bolted connections and weld flaw decreasing the fatigue strength in welded connections. It was found that the fatigue strength in $F_{n=100,000}$ and $F_{n=2,000,000}$ of the B3 specimens were much more 2% and -2% than that of the B4 specimen. It was thought that that trend was due to the frictional force, which concerned with shape of specimen. It was known that the fatigue strength in $F_{n=100,000}$ and $F_{n=2,000,000}$ of the specimen with circular hole was less 61% and 65% than that of base metal. It was known that the allowable stress for bolted joint was higher than that of welded Joints. If that research is continued and more data are accumulated it can be expected that a basic pattern to provided the indicator of the fatigue design of the bolted connections of steel structures and persume the safety and lifeproof of existing structures is given.

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Effect of post treatment on the fatigue strength of welded joint (용접부 피로강도에 미치는 후처리의 영향)

  • 윤중근;김현수;황주환;박동환
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.240-242
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    • 2004
  • Effect of post treatment on the fatigue strength of a box weldment was investigated in order to improve fatigue life of the weldment. The post treatment applied were the smooth grinding of weld bead, weld toe grinding and hammer peening at the weld toe. The fatigue strength of the weldment after post treatment clearly increased, compared with that of the weldment in as-welded condition. After smooth grinding of weld bead, fatigue crack initiated at the root of the weldment, while fatigue crack initiated at the weld toe for the other methods.

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고주파 표면경화에 의한 피로강도 특성과 예측에 관한 연구

  • Song, Sam-Hong;Choi, Byoug-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.122-130
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    • 2001
  • Induction surface hardening is widely used to enhance local strength and hardness. However, most research is only to have a focus on fatigue life and fatigue behavior is not so much studied. So, in this study, Cr-Mo steel alloy(SCM440) was used to show the effect of residual stress and micro hole on the fatigue strength fur base metal and induction surface hardened specimen. In addition, the fatigue characteristic between surface hardened and fully hardened steel is somewhat different. It is caused by hardness distribution, residual stress and inclusions etc.. The modification of prediction equation of fatigue strength is proposed and predicted results show very good accuracy. A $textsc{k}$, which is calculated 1.46, is introduced to consider the effect of stationary crack with defect. A new method of modifying residual stress is proposed to examine the mean stress effect under fatigue loading.

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Evaluation of Corrosion Fatigue Strength and Corrosion Degradation of TMCP Steel (TMCP 강의 부식열화 및 부식피로강도 평가)

  • Park, Jin-Hyung;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.241-246
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    • 2003
  • In order to develop a method of corrosion fatigue design and estimate reliability of TMCP steel using as the material of heavy industries and plants, its corrosion susceptibilities, corrosion fatigue strength, and determination of fatigue design criterion considering corrosion degradation were investigated. From the results, the corrosion characteristic of TMCP steel is very susceptible in 3.5wt.% NaCl solution. Its susceptibility was linearly increased with the solution temperature increase. The corrosion fatigue strength in $25${\circ}$, 3.5wt.% NaCl solution is very lower than that of in air. And also, it was decreased with the frequency decrease in the same environment. It is expected that the developed corrosion fatigue design method for TMCP steel is useful. However, it is necessary to verify its reliability for actual application.

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A Study on Evaluation of Structural Integrity and Fatigue Analysis for the Bogie Frame of Monorail (모노레일 대차프레임에 대한 구조 안전성 및 피로강도 평가에 관한 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Lee, Kwang-Seop;Lee, Eun-Gyu
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.609-614
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    • 2010
  • In this paper, the structural integrity and fatigue strength for the bogie frame of Monorail being developed in domestic was evaluated. Presently, the standard of evaluation for the bogie frame of monorail was not regulated. Therefore, the evaluation of the structural integrity and fatigue strength for the bogie frame was performed on the basis of the UIC 615-4 standard. The structural integrity of the designed bogie frame was evaluated by displacement and Von-Mises stress under each load conditions. And the fatigue strength was evaluated by combined main in-service load conditions specified at UIC 615-4 standard and it was compared with result of fatigue analysis using winLIFE v3.1 with the function of batch processing. The results shows that the structural integrity and fatigue strength of the designed bogie frame was satisfied, and the fatigue analysis using batch processing was more effective than conventional fatigue analysis using combined load conditions.

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Fatigue of Grout Type Transverse Joint

  • Kim, Yoon-Chil;Park, Jong-Jin
    • KCI Concrete Journal
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    • v.14 no.2
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    • pp.69-75
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    • 2002
  • This is the second of two part series on experimental studies of grout type transverse joints. In this paper, grout-type transverse joints between precast concrete slabs are tested to study the fatigue behavior. The tests are per-formed with loading equipment designed and constructed especially in the lab to introduce shear fatigue failures on the joints of the test specimens with repeated loads. Non-prestressed as well as prestressed specimens are selected based on static tests and these specimens are studied to identify the effect of prestress on the fatigue strength of the grout type joint. A comparison between prestressed and non-prestressed specimens indicates that longitudinal prestressing is an effective method to increase fatigue strength of the transverse joints. Based on the fatigue test, a rational estimation of the fatigue strength is proposed to aid design of the grout-type transverse joints.

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The influence of the hollow and solid shaft cross sectionof SM 30 C steel on corrosion fatigue strength (SM 30 C강의 중공 중실축 단면변화 부식피로강도에 미치는 영향)

  • 신규동;장백선;김웅집
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.28-38
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    • 1997
  • The corrosion fatigue test was conducted in air to investigate the corrosion fatigue strength of SM 30 C steel by which was corroded in the under sea and surface in the conditions of 3.0% NaCl salt solution. The fatigue tests were carried out on a rotary bending testing machine of cantilever type. The corrosion effect of the sea surface conditionwas served more than that of the under sea condition which was due ti the periodic contact of air thus accelerate the corrosion. The difference of the fatgue strength between sea surface and under sea conditions decreased with increase of stree level and corroded period. Inthe case of the solid shaft and thickness 2mm of hollow shaft, the difference of corrosion fatigue strength decreased as stress level and corrosion periodic increasing. Onthe contrary in the case of thickness 1mm of hollow sgaft, the difference of it increased as stress level, corrosionn periooodic increasing and also the condition of corrosion chaanged. The main factors affecting the degradation of fatigue strength due to corrosion were the reduction of sectional area and the increase of surface roughness. The interference phenomenon increase with stress level got higher.

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Development of Durability Enhancement Technology for Arc Weldings in Advanced High Strength Steel (AHSS) Chassis Parts (고장력강판 적용 샤시부품의 용접부 내구수명 향상기술 개발)

  • Lee, Kwang Bok;Oh, Seung Taik
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.50-56
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    • 2015
  • In general, discontinuity of metallurgical and structural points of weld zone could decline the fatigue strength. For the lightweight trend, the AHSS application in automotive chassis is in-progress. However, there are few research reports on AHSS welds fatigue strength in especially automotive chassis parts. Therefore, in this study, we evaluated the effects of the factors affecting the AHSS welding fatigue strength. As the result, the stress concentration of weld bead is the most important factor for welding fatigue strength. For the enhancement of welding fatigue strength, we focused on reducing the stress concentration of the welding beads. So, we applied and proved the plasma welding process and GTAW (Gas Tungsten Arc Welding) dressing method. It was verified by uniaxial fatigue specimen, fatigue performance increased from 40 to 60% by applying TIG dressing method compared to the conventional GMAW (Gas Metal Arc Welding). These results could be recommended the enhancement of fatigue performance of AHSS.

Evaluation of fatigue poperties of base and weld metal for API 5L X65 pipeline (API 5L X65 배관 모재 및 용접부 피로특성 평가)

  • Kim, Cheol-Man;Baek, Jong-Hyun;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.44-48
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    • 2001
  • The pipelines for natural gas transmission were buried in the ground of 1.5m depth. The pipelines were continuously subjected to vehicle load and internal pressure change by the quantity consumed of natural gas. In this paper, high cycle fatigue properties of natural gas transmission pipelines were studied. Fatigue specimens were obtained from the base and weld metal of circular pipe. Fatigue strength increased with increasing yield strength. Especially, the fatigue strength of base metal was higher than the yield strength of base metal and the fatigue strength of weld metal by manufactured process of TMCP.

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