• Title/Summary/Keyword: Fatigue Limit

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The Fatigue Behavior of Laser Weldment in Heterogeneous Materials (이종재료 레이저 용접부의 피로거동)

  • 권응관;오택열;곽대순;이종재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.759-764
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    • 1997
  • In this study, Fatigue behavior of laser weldment in heterogeneous materials was investigated. Fatigue strength test and fatigue crack propagation test were performed for specimens with laser weldment in heterogeneous materials, and hardness test was performed. From the fatigue strength test. it was observed that the difference of strength between heterogeneous materials had eflect on crack initiation position and fatigue limit. From the fatigue crack propagation test. it was observed that fatigue behavior of laser weldment in heterogeneous materials is different from that in same materials. The difference of strength between heterogeneous materials and laser weldment had effect on fatigue crack propagation rate.

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Study on the Fatigue Behavior of Ion-Nitrided SW3 Coil Spring (이온 窒化된 SW3코일 스프링의 疲勞擧動에 관한 硏究)

  • 염영하;장성대
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.4
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    • pp.355-360
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    • 1983
  • This paper deals with fatigue behavior of ion-nitrided coil spring. It is found that fatigue limit can be significantly increased by ion-nitriding. Ion-nitribed specimen which is treated at 550.deg. C for 5 hours improves in the fatigue limit by 30 percent in comparison with that of non-nitrided specimen. On the other hand, the value of spring constant K has nothing to do with nitriding time and temperature in this experimental range. Besides fatigue behavior, the following effects are discussed such as compound layer, diffusion layer, hardness distribution and their relations.

A Study on the Threshold Condition of Crack Propagation for Pre-Crack and Micro-Hole Specimens (프리크랙과 微小圓孔材의 크랙成長 下限界條件에 관한 硏究)

  • 송삼홍;윤명진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.278-285
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    • 1988
  • The Critical size of artificially induced micro-holes in 0.17%, 0.36% Carbon steel Specimens with Spheroidized Cementite and in 0.17% carbon steel specimens with martensite structure is compared with annealed pre-crack in order to discuss the physical meaning of the fatigue limit and evaluation of the tolerant micro flaw size at the stress level of the fatigue limit. Results obtained were summarized as follows; (1) In this study, non-propagating crack length of Smooth specimen and critical pre-crack length (lc) is coincide. (2) In the carbon steels with spheroidized cementite structure, critical pre-crack length (lc) and allowable micro-hole size (dc) is coincide each other at the fatigue limit level. (3) It has been published that there exists a particular size of micro-hole which has no effect on the fatigue limit. In this study, the micro-hole of critical size can be regarded as equivalent to a tolerant micro flaw which would not reduce the fatigue limit.

A Study on Fatigue Life and Fatigue Crack Propagation Behavior of MMC (MMC의 피로수명과 피로균열전파거동에 관한 연구)

  • 허선철;박원조;최용범
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.127-133
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    • 2002
  • The objective of this study is to investigate fatigue life and fatigue crack propagation behavior The experiment of fatigue life for MMC have been carried out for the stress ratio R=0.1 at 20Hz. Fatigue lift limit of AC4CH alloy is about 70 ㎫ and Fatigue limit of MMC has been increment to 120 ㎫, therefore, fatigue limits of MMC is about 71 % higher than that of AC4CH alloy Crack propagation tests on half-size CT specimen of thickness 12.5mm were conducted by using sinusoidal waveform. The crack length was monitored by compliance method. Test conditions were at 0.1 and 0.05 of load ratio at 10Hz of loading frequency and test load was 2.3kN. The effects of stress ratio on the fatigue crack propagation behavior for MMC was discussed within the Paris law. As the results of this study, Fatigue crack propagation increased with increasing the load ratio.

Prediction of Reliability of Fatigue Limit of S34MnV Steel for Marine Diesel Engine Crank Throw Components (선박용 디젤 엔진 크랭크 스로 부품용 S34MnV강의 피로한도에 대한 신뢰도 예측)

  • Kim, Seon Jin;Kong, Yu Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.8
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    • pp.751-757
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    • 2016
  • The aim of this study is to estimate the reliability of fatigue limit of the material used for crank throw components according to the staircase method. The material used for crank throw components is forged S34MnV grade steel, which is heat treated by normalizing and tempering. In this work, to predict the reliability of the design fatigue strength, axially loaded constant amplitude fatigue testing was conducted. The test specimens were loaded with an axial push/pull load with a mean stress of 0 MPa, which corresponds to a stress ratio of R=-1. The fatigue test results were evaluated by Dixon-Mood formulas. The values of mean fatigue strength and standard deviation predicted by the staircase method were 296.3 MPa and 10.6 MPa, respectively. Finally, the reliability of the fatigue limit in some selected probability of failure is predicted. The proposed method can be applied for the determination of fatigue strength for design optimization of the forged steel.

Estimation of Fatigue Life in Butt-Welded Zone of SM45C Steel Rod (강 봉(SM45C) 맞대기 용접부의 피로수명 평가)

  • Oh, Byung-Duck;Lee, Yong-Bok
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.45-50
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    • 2008
  • SM45C steel rods being used generally for power transmission shafts and machine components was selected and welded by Butt-GMAW(Gas Metal Arc Welding) method. An estimation of fatigue life was studied by constructing S-N curve. Fatigue strength of base metal zone showed higher values than one of weld zone in low cycles between $10^4$ and $10^6$cycles. However, significant decrease in fatigue strength of base metal was found around $10^6$cycles, which were almost same as one of heat affected zone. This decrease was attributed that initial residual stress of the steel rods distributed by drawing process was diminished by continually applied load, and resulted in softening of base metal. The fatigue limit of the weld zone was highest in the boundary between deposited metal zone and heat affected zone, and followed by in the order of deposited metal zone, base metal zone, and heat affected zone. Based on these results, it is revealed that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected within the region of the lowest fatigue limit of heat affected zone.

Influence of Artificial Defect on Fatigue Limit in Austempered Ductile Iron (오스템퍼링처리한 구상흑연주철의 피로한도에 미치는 인공결함의 영향)

  • Kim, Min-Geon;Kim, Jin-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1922-1928
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the influence of artificial defects on fatigue limit in annealed and austempered ductile iron. Obtained main results are as follows : (1) Artificial defect(micro hole type, dia.<0.4 mm) on specimen surface did not bring about a obvious reduction of fatigue limit in austempered ductile iron(ADI) as compared with annealed ductile iron. (2) According to the investigation of $\sqrt{area}_c$ which is the critical defect size to crack initiation at artificial defect, $\sqrt{area}_c$ of ADI is larger than that of annealed ductile iron. This shows that the situation of crack initiation at artificial defect in ADI is more difficult in comparison with annealed ductile iron. (3) One of the reasons for the low rate of crack initiation from artificial defect in ADI is that the resistance of matrix to crack initiation is higher than that of annealed ductile iron. (4) In case that the $\sqrt{area}$ of artificial defect and graphite nodule is the same, the rate of crack initiation from graphite nodule is higher than that from artificial defect. This reason is that the serious ruggedness around graphite nodule is formed by austempering treatment.

Fatigue Characteristics of Load-Carrying-Cruciform-Fillet-Welded-Joints According to Welding Methods (용접방법에 따른 하중전달 십자형 필렛 용접부의 피로특성)

  • 이용복;오병덕
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.38-44
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    • 2003
  • In this study, endurance limit and fatigue behavior of load carrying fillet welded cruciform joints depending on commonly used welding methods such as SMAW, SAW, MIG and FCAW are investigated. In respect of endurance limit SMAW specimen showes highest result, and then MIG, SAW, FCAW in descending order. However, SMAW specimen showes lowest crack growth rate and it followed by MIG, FCAW, SAW. By these results, it is needed to use SMAW or MIG welding methods for welding structures with small welding capacity and SAW or FCAW methods for large welding structures with respect to economic benefits and operation efficiency of welding. It was also shown fatigue crack growth rate was more influenced by the strenght of welding materials than the endurance limit of welding materials.

Comparison of Muscular Endurance Limit of the Thumb with Repetitive Using Between Adults and Children (성인 및 청소년의 엄지손가락 반복사용에 따른 근 피로한계 비교)

  • Park, J.H.;Kim, G.H.;Son, K.
    • Journal of Biomedical Engineering Research
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    • v.34 no.1
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    • pp.1-7
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    • 2013
  • According to the frequent use of mobile devices, risk of repetitive strain injury for the finger joints was increasing recently. The purpose of this study was to investigate the difference of muscular endurance limit of the thumb between adults and children. A total of thirty subjects (15 adults: $41.0{\pm}7.9$ years and 15 children: $9.5{\pm}2.7$ years) was recruited for this experiment. Maximum voluntary contraction (MVC) of the thumb was measured for 100 trials for each subject by using a push-pull gauge. From the maximum peak value obtained, three main factors (MVC, endurance limit, and fatigue index) were defined to quantify fatigue characteristics of the thumb flexor muscle. The experimental results showed that the mean of MVC, endurance limit, and fatigue index of the children were approximately 50% compared to the adults (p < 0.001). From the results of Pearson correlation test, the endurance limit was highly correlated with weight, age, hand length rather than height. Based on this study, children are more vulnerable to repetitive task using the thumb such as text/SNS messaging, gaming, and scrolling.

The Effect of Structure on the Fatigue of Low Carbon Steel (조직변화(組織變化)가 피로현상(疲勞現象)에 미치는 영향(影響))

  • C.S.,Kang;C.M.,Suh
    • Bulletin of the Society of Naval Architects of Korea
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    • v.9 no.2
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    • pp.33-42
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    • 1972
  • This paper was studied on the behavior, crack formation and propagation of slip bands on low carbon steel which was heat-treated in three conditions in order to change metallic structure. The specimens were tested by rotating bending fatigue testing machine and also observed the variations of grains by microscope. From the test results it was clear that fatigue endurance limit and life of low carbon steel were more increased in contrast with the case that the grain size of specimen was more decreased. Slip bands developed at oil-quenched specimen and furnace-cooled specimen. Formed cracks in the first one or two grains below the surface were approximately "planar" type, there after they followed "wavy" type. It was also found that cracks at 30% higher stress than fatigue limit were usually developed inter-granular, and cracks at 12% higher stress than fatigue limit were propagated meandering path, partly trans- and partly inter-grandular.

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