• Title/Summary/Keyword: Fatigue Life(피로수명)

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Durability Evaluation of Gangway Ring for the Articulated Bogie of High speed Railway Vehicle (고속철도차량 관절대차 갱웨이 링의 내구성 평가)

  • Kang, Gil-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.66-72
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    • 2019
  • To improve ride quality and running stability of high speed train(HST), it is important that connection between coaches adopts the articulated bogies by using a gangway ring, unlike the conventional independent bogies assembled with car bodies. Although the gangway ring should be ensured absolute safety against passenger movement between coaches during train operation, there is still a lack of quantitative durability criteria of that. Therefore, in order to improve the passenger safety of HST, it is important to study the test requirements on durability evaluation for the ring. In this study, seven mixed loading cases were derived from the triaxial loading(vertical/lateral/longitudinal) modes. The safety factor of each component is at least 2.4 or more from the results of the finite element analysis. In addition, fatigue safety was evaluated through durability analysis from the viewpoint of strain-life design. Durability tests for the gangway ring carried out a total of 10 million cycles in 4 phases load conditions. After the durability test, the defect of each component was investigated using nondestructive testing techniques.

Preliminary Investigation of Pavement Adjustment Concepts for Slab Thickness Deficiency in Portland Cement Concrete Pavement (콘크리트 포장의 슬래브 두께 손실에 대한 지불규정 기준 정립을 위한 기초연구)

  • Kim, Seong-Min;Rhee, Suk-Keun
    • International Journal of Highway Engineering
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    • v.9 no.2 s.32
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    • pp.141-151
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    • 2007
  • The current standards and specifications for the road pavement construction have been developed based on materials and construction methods. The pavements constructed in accordance with those specifications do not guarantee high performance of pavements since they do not consider long-term performance of pavements. Therefore, as part of the study to develop performance-based construction standards for pavements, the payment adjustment methods based on the pavement performance are currently being developed. This paper presents preliminary studies performed to develop the payment adjustment methods when there is deficiency in the concrete slab thickness that is one oi the most important factors for the pavement design and construction. First, the payment adjustment methods in USA were investigated. Then, the AASHTO failure equation, the relationship between slab thickness and stress, and the relationship between stress level and pavement life were employed to propose the payment adjustment concepts based on the pavement performance for the deficient slab thickness. The variation in the slab thickness according to measurement locations was investigated by taking cores. In addition, the measurement methods of slab thickness and the variation of measured thicknesses depending on performers were analyzed, and finally the methodology to develop the thickness deficiency ranges for the use in the payment adjustment methods was proposed.

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Evaluation of Permanent Deformation Characteristics in Crushed Subbase Materials Using Shear Stress Ratio and Large Repeated Triaxial Compression Test (대형반복삼축시험과 전단응력비 개념을 이용한 쇄석 보조기층의 영구변형 특성평가)

  • Lim, Yu-Jin;Kim, In-Tae;Kwak, Ki-Heon
    • International Journal of Highway Engineering
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    • v.13 no.4
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    • pp.41-50
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    • 2011
  • It is well-known that pavement is easily damaged by several factors including permanent deformation and fatigue crack, causing service life of the pavement to be shorter than expected. It is very important to predict amount of permanent deformation for designing pavement and developing design method of pavement. A new model of permanent deformation of pavement materials based on concept of shear stress ratio has been proposed because the lower pavement materials are highly affected by shear strength of the material. In this study a large repetitive triaxial load test has been adapted for performing test of permanent deformation of crushed subbase materials. The test procedure which includes concept of shear stress ratio has been newly developed. Several important model parameters can be obtained from the test that can be used for making correct permanent deformation model of the material.

Deformation Characteristics of Soil-Cement Mixtures under Repeated load (반복하중(反復荷重)을 받는 Soil-Cement의 변형특성(變形特性))

  • Chun, Byung Sik;Park, Heung Gyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.9 no.3
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    • pp.125-131
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    • 1989
  • Since the paved road suffers from various types of repeated loads for the duration of it's life, it is likely to cause permanent deformation and fatigue finaly destroying the pavement performance. Accordingly, if we are to keep the pavement performance in good condition, it is required to take staps to prevent such troubles from happening in each stage of pavement, and thus to improve the stability of pavement. We find it is quite important to settle the problems such as permanent deformation and fatigue rupture by repeated loads both on subbase course and on subgrade. In this regard, we examined the deformation characteristics of soil cements, on which repeated loads are applied. For the effective examination, we chose to use soil-cements made of cohesive soil and sandy soil respectively, which had $20kg/cm^2$ of unconfined compression strength, at the age of 7 days. The experimental results are: 1. The elastic modulus of soil cement from sandy soil is higher than that of soil cement from cohesive soil. 2. The elastic modulus thends to decrease as the repeated loads rund up to 1,000 times, while increasing between 1,000 times and $1{\times}10^5$ times. 3. Unconfined compression strength is seen to increase about 30%.

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Estimation Method of Resilience Pads Spring Stiffness for Sleeper Floating Tracks based on Track Vibration (궤도 진동기반의 침목플로팅궤도 침목방진패드 스프링강성 추정 기법 연구)

  • Jung-Youl Choi;Sang-Wook Park;Jee-Seung Chung
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.6
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    • pp.1057-1063
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    • 2023
  • The urban railway sleeper floating track, the subject of this study, is an anti-vibration track to reduce vibration transmitted to the structure. currently, the replacement cycle of resilience pad for sleeper floating tracks is set and operated based on load. however, most previous studies were conducted on load-based structural safety aspects, such as fatigue life evaluation of sleeper anti-vibration pads and increase in track impact coefficient and track support stiffness due to increase in spring stiffness. therefore, in this study, we measure the vibration acceleration of the ballast for each analysis section and use the results of 7 million fatigue tests to calculate the spring stiffness of the resilience pad for each section. the spring stiffness of the resilience pad calculated for each section was set as the analysis data and the concrete vibration acceleration was derived analytically. the adequacy of analysis modeling was verified as the analyzed concrete bed vibration acceleration for each section was within the field-measured concrete bed vibration acceleration range. using the vibration acceleration curve according to the derived spring stiffness change, the spring stiffness of the resilience pad is estimated from the measured vibration acceleration. therefore, we would like to present a technique that can estimate the spring stiffness of resilience pad of a running track using the vibration acceleration of the measured concrete bed.

Development of Long-Life Asphalt Pavements Method Using High Modulus Asphalt Mixes (고강성 기층재를 적용한 장수명 아스팔트포장 공법 개발)

  • Lee Jung-Hun;Lee Hyun-Jong
    • International Journal of Highway Engineering
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    • v.8 no.3 s.29
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    • pp.49-61
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    • 2006
  • This study suggests long-life asphalt pavement method which can save maintenance cost by increasing the design and performance period of pavements. The high modulus asphalt binder developed and then various physical tests are performed. Laboratory performance tests and accelerated pavement test are conducted for the high modulus and conventional mixtures. The test results show that dynamic modulus values of high modulus mixtures are higher than those of the conventional mixtures, The high modulus mixtures yield better fatigue, rutting and moisture damage performance than conventional mixtures. Structural analysis is performed and a database is built up for long life asphalt pavement design. Pavement response model is developed through a multiple regression analysis program, SPSS using the database. A design software for the long life pavements is developed based on the pavement response model and laboratory and field performance tests results. In addition, optimum pavement sections and materials are suggested. The suggested AC thickness of long life asphalt pavement is 29cm. A Life cycle cost analysis(LCCA) is conducted to check the economical efficiency of the long life pavement section. The LCCA result shows that initial construction costs of long life and conventional pavements are almost equal, but long life pavement is more profitable in terms of the LCCA.

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Mechanical Reliability Evaluation on Solder Joint of CCB for Compact Advanced Satellite (Sherlock을 활용한 차세대 중형위성용 CCB 솔더 접합부의 기계적 신뢰성 평가)

  • Jeon, Young-Hyeon;Kim, Hyun-Soo;Lim, In-Ok;Kim, Youngsun;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.6
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    • pp.498-507
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    • 2017
  • Electronic equipments comprised of high density components with various packaging types have been recently applied to a satellite. Therefore, to guarantee high reliability of electrical equipment, a design approach, which can reduce the development period and cost through an early diagnosis in potential risks of failure, should be established. In the previous research, the reliability assesment of the electronic equipments have based on Steinberg's fatigue failure theory. However, this theory was not enough for further investigation of life prediction and reliability of the electronic equipments comprised of various sizes and packaging types due to its theoretical limitations and analysis results sensitivity with regard to different modeling technic. In that case, if detailed finite element model is established, aforementioned problems can be readily solved. However, this approach might arise disadvantage of spending much time. In this paper, to establish strategy for high reliability design of electronic equipment, we performed mechanical reliability evaluation of CCB (Camera Controller Box) at qualification level based on the approach using Sherlock unlike design techniques applied to existing business.

Low Temperature Structural Tests of a Composite Wing with Room Temperature-Curing Adhesive Bond (상온접합 본딩이 있는 복합재 날개의 저온 구조시험)

  • Ha, Jae Seok;Park, Chan Yik;Lee, Kee Bhum
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.10
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    • pp.928-935
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    • 2015
  • This paper presents low temperature structural tests of a UAV wing which has room temperature-curing adhesive bond. The wing structure is made of carbon fiber reinforced composites, and the skins are bonded to the inner structures (such as ribs and spars) using room temperature-curing adhesive bond. Also, to verify damage tolerance design of the wing structure, barely visible impact damages are intentionally created in the critical areas. The attachment fittings of the wing are fixed in a specially designed chamber which can simulate the low temperature environments of the operating altitudes. The test load is applied by hydraulic actuators which are placed outside the chamber. The structural tests consist of strain survey tests and a durability test for 1-life fatigue load spectrum. During the tests, strains of major parts are measured by strain gauges and FBG sensors. The change of the initial impact damages is also monitored using piezoelectric sensors. The 1-life damage tolerance of the composite structure is verified by the structural tests under the simulated environments.

A Study of Measuring Vibration for Reproducing Waterhammer of Plant Equipment (플랜트 기자재 수충격 진동재현을 위한 진동측정에 관한 연구)

  • OH, Jung-Soo;Cho, Sueng-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.145-150
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    • 2017
  • In this study, among the various types of plant equipment, valves, which are susceptible to water hammer, were selected as the diagnosis target. In order to effectively measure the vibration, an accelerometer was adapted for use in this difficult environment. The results showed that the maximum peak-to-peak vibration displacement caused by the action of water hammer on the valve was 21.40 mm, which would affect the structural stability of the valve and pipe. Meanwhile, the measured data was applied to the HIL simulator to verify the reproduction of the vibration. In the future, field data will be applied to the HIL simulator for the purpose of assessing the fatigue, durability and expected residual life of the plant equipment.

Durability Evaluation of the Korean Gauge - Adjustable Wheelset System (궤간가변 윤축시스템의 내구성 평가)

  • Ahn, Seung-Ho;Chung, Kwang-Woo;Jang, Seung-Ho;Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.12
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    • pp.5669-5675
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    • 2012
  • To reduce the cost and the time of transport in Eurasian railroad networks such as TKR(Trans-Korea Railway), TCR(Trans-China Railway) and TSR(Trans-Siberia Railway) owing to the problem of different track gauges (narrow/standard/broad gauge), it is important to develop the gauge-adjustable wheelset(GAW) system to adapt easily to these gauges. The Korean GAW system is developing and will be adapting to the brand new freight trains' to improve the conventional overseas GAW system. In this study, structural and durability analyses are performed from the viewpoint of the safe-life design. The core parts of the system might be safe in range of $1{\times}10^7$ cycles from the result of durability analysis. Moreover, to examine the safety of the system while running on a track, rig fatigue test was performed according to UIC code. The safety of the Korean GAW system is demonstrated through testing that all safety-relevant conditions are satisfied.