• 한국구조물진단유지관리공학회 논문집
• /
• 제14권2호
• /
• pp.176-183
• /
• 2010

강바닥판 박스거더에서 바닥틀은 강바닥판, 종방향 리브 및 횡방향 리브로 구성된다. 본 연구 대상 교량은 약 40년 동안 공용되어온 교량으로 바닥틀을 구성하는 U리브의 연결부에서 피로균열이 발생하여 다이어프램 사이에 U리브를 지지하기 위한 횡방향 리브 플레이트와 종방향 프레임을 설치하여 보강하였으나 추가적인 균열이 발생하였다. 균열이 발생된 U리브에는 볼트 연결 강판접착에 의한 보강이 수행되었으나 일부 보강된 리브에서 균열 및 응력집중이 발생되어 보강방법을 맞대기용접에 의한 보강방법으로 변경하였다. 본 연구에서는 U리브의 응력 변화를 파악하기 위해 프레임 보강 전후 구조해석을 수행하였고, 상시교통하중에 의한 응력변화를 파악하기 위해 변동응력을 측정하여 보강방법에 따른 영향을 분석하였다.

• Journal of Welding and Joining
• /
• 제27권6호
• /
• pp.31-35
• /
• 2009

When conducting CTOD test, especially in thick welded steel plate, fatigue pre-cracking occasionally failed to satisfy the requirements of standards thus making the test result invalid. Internally accumulated residual stress of test piece has been thought as one of the main reasons. The propagation of fatigue crack, started from the tip of machined notch, which might have propagated irregularly due to residual stress field. To overcome this kind of difficulty three methods to modify the residual stress are suggested in standard i.e. local compression, reverse bending and stepwise high-R ratio method. In this paper not only multi pass welding but also local pre-compressing process of thick steel plate has been simulated using finite element method for clarifying variation of internal welding residual stress. The simulated results show that welding residual stress is compressive in the middle section of the model and it is predominantly increased after machining the specimen. Comparing as-welded state all component of the welding residual stress changing to compressive in the tip of machine notch whereas residual stress of the outer area remain as tensile condition relatively. Analysis results also show that this irregular residual stress distribution is improved to be more uniformly by applying local compression.

• 대한토목학회논문집
• /
• 제30권3D호
• /
• pp.271-278
• /
• 2010

반강성 포장은 공극률이 큰 개립도 아스팔트 혼합물의 공극에 시멘트 페이스트를 침투시켜 아스팔트 포장의 연성과 콘크리트 포장의 강성을 동시에 이용하는 포장형식이다. 반강성 포장은 콘크리트 포장에 비해 평탄성이 좋고 주행에 의한 진동이나 소음을 저감할 수 있으며, 아스팔트 포장에 비해 소성변형이 적고 온도저감 효과가 있는 것으로 알려져 있다. 본 연구에서는 반강성 덧씌우기 포장을 시험시공하여 반강성 포장의 온도저감 효과를 조사하였고 시편을 제작하여 옥외에서 온도 및 중량을 측정하여 반강성 포장의 온도저감 및 보수 효과를 확인하였다. 상용 3차원 유한요소해석 프로그램인 Abaqus 6.8로 반강성 포장과 아스팔트 포장을 구조해석하여 하중재하 위치에서의 수평 및 연직방향 응력과 변형률을 비교하고 다층탄성해석 프로그램 Bisar 3.0으로 검증하였다. 구조해석 결과를 바탕으로 피로균열을 예측하여 반강성 포장과 아스팔트 포장의 공용성을 비교하였다.

• Structural Engineering and Mechanics
• /
• 제47권4호
• /
• pp.531-544
• /
• 2013

Compared with pavement structures of ordinary road sections, pavement structures in the intersection are exposed to more complex traffic characteristics which may exacerbates pavement distresses such as fatigue-cracking, shoving, shear deformation and rutting. Based on a field survey about traffic characteristics in the intersection conducted in Shanghai China, a three dimensional dynamic finite-element model was developed for evaluating the mechanistic responses in the pavement structures under different traffic characteristics, namely uniform speed, acceleration and deceleration. The results from this study indicated that : (1) traffic characteristics have significant effects on the distributions of the maximum principal strain (MPS) and the maximum shear stress (MSS) at the pavement surface; (2) vehicle acceleration or deceleration substantially impact the MPS and MSS at pavement surface and could increase the magnitude of them by 20 percent to 260 percent; (3) in the vertical direction, with the increase of vehicle deceleration rate, the location of the MPS peak value and the MSS peak value changes from the sub-surface layer to the pavement surface.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 추계학술대회 논문집
• /
• pp.228-232
• /
• 2001

Fatigue strength, electrical conductivity and stress-corrosion-cracking resistance are considered as important factors at aircraft Al alloys, therefore Al7050 alloy has been developed to improve such properties. However, hammer-forged Al7050 parts showed the undesirable structures such as severe local grain coarsening and inhomogeneous material flow, resulted in the degraded mechanical properties. In this paper, process conditions are investigated for elimination of the grain coarsening and improved material flow during forging process by both of experiments and FEM analysis. Particular interest has been given to understand role of preform shape on the grain coarsening behavior and magnitude of the hammer forging load The use of preform has been beneficial for reduction of the forging load and elimination of the grain coarsening. However, in the cases of as received bar and the round bar, which was machined to 2.5mm thickness in surface layer, some degree of local grain coarsening behavior has been observed. The optimized preform shape could be properly designed by applying the FEM simulation.

• 동력기계공학회지
• /
• 제8권3호
• /
• pp.18-22
• /
• 2004

Boiler is one of the most important utilities providing steam to turbine in order to supply mechanical energy in thermal power plant. It is composed of thousands of tubes for high efficient heat transfer. The material for boiler tubes is used in such high temperature and pressure condition as $540^{\circ}C$, 22MPa. The boiler tube material is required to resist creep damage, fatigue cracking, and corrosion damages. 2.25%Cr-1Mo steel is used for conventional boiler tubes, and austenitenite stainless steel is used for higher temperature boiler tubes. But the temperature and pressure of steam in power plant became higher for high plant efficiency. So, the property of boiler tube material must be upgaded to fit the plant property. Several boiler tube material was developed to fit such conditions. X20CrMoV12.1 steel is also developed in 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensite microstructures which is difficult to evaluate the degradation. In this thesis, degrade the X20CrMoV12.1 steel at high temperatures in electric furnace, and evaluate hardness with Vickers hardness tester and strengths with Indentation tester.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2004년도 추계학술대회
• /
• pp.325-330
• /
• 2004

Recently, the request for the high strength of material is more and more increased in the area of industrial environment and machinery. To accomplish the high strength of materials, carbonizing treatment, nitrifying treatment, shot-peening method are representatively applied, however, shot-peening method is generally used among the surface processes. Shot peening is a cold working process used to impact Compressive residual stressed in the exposed surface layers. Benefits due to shot peening are increase in resistance to fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this study, the influence of shot peening on the corrosion was investigated on spring steel immersed in 3.5% NaCl. The immersion test as performed on the two kinds of specimens. Corrsion potential, polarization curve, residual stress and etc, were investigated from experiment results. From test result the effect of shot peening on the corrosion was evaluated. The important results of the experimental study on the effects of shot peened on the environment corrosion of spring steels are as follows; In case of corrosion potential, shot peened specimen shows more activated negative direction as compared with parent mental. Surface of specimen, which is treated with the shot peened is placed as more activated state against inner base metal. It can cause t도 anti-corrosion effect on the base metal.

• 한국재료학회지
• /
• 제14권9호
• /
• pp.642-648
• /
• 2004

The microstructure and crack tip opening displacement (CTOD) of deposit weld metal were investigated for a 30 mm- thick plate welded with flux cored arc welding (FCAW) and submerged arc welding (SAW) processes. The CTOD test was carried out both as welded condition and as stress-relieved specimen by local compression. The crack growth rates in FCAW were faster than those in a SAW, and the acicular ferrite content by the SAW process was increased relatively more than that by the FCAW process. The fatigue crack growth rate in a welded specimen was faster than that in locally compressed specimen. The CTOD value of locally compressed specimens was lower than that of as welded specimen. Furthermore, the CTOD value tested with the SAW process was higher than that tested with the FCAW process.

• 한국해양공학회지
• /
• 제21권2호
• /
• pp.50-59
• /
• 2007

Steam generator tubes are degraded from wear, stress corrosion cracking, rupture and fatigue and so on. Therefore, the failure assessment of steam generator tube is very important for the integrity of energy plants. In the steam generator tubes, sometimes, the local wall thinning may result from severe degradations such as erosion-corrosion damage and wear due to vibration. In this paper, the elasto-plastic analysis was performed by FE code ANSYS on steam generator tubes with wall thinning. Also, the four-point bending tests were performed on the wall thinned specimens, and then it was compared with the analysis results. We evaluated the failure mode, fracture strength and fracture behavior from the experiment and FE analysis. Also, it was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area from FE analysis.

• 대한기계학회논문집A
• /
• 제23권11호
• /
• pp.2087-2095
• /
• 1999

One of the main causes of unwanted dimensional changes in precision metal mold casting parts is excessive and irregular residual stresses induced by temperature gradients and plastic deformation in the solidifying shell. Residual stresses can also cause stress cracking, and lower the fatigue life and fracture strength of the casting parts. In the present study, aluminum alloy casting system with metal mold equipped with electrical heating elements and water cooling units was designed and the casting specimens were produced to quantify the effects of different cooling conditions on the development of residual stresses. The layer removal method was used to measure the biaxial residual stresses in casting specimens produced from the experiments. The experimental results agreed with Tien-Richmond's theoretical model for thermal stress development for the solidifying metal plate.