• Title/Summary/Keyword: Fatigue Crack propagation rate

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Fatigue Crack Growth Behavior of and Recognition of AE Signals from Composite Patch-Repaired Aluminum Panel (복합재 패치로 보수된 알루미늄 패널의 피로균열 성장거동과 AE신호의 유형인식)

  • Kim, Sung-Jin;Kwon, Oh-Yang;Jang, Yong-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.1
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    • pp.48-57
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    • 2007
  • The fatigue crack growth behavior of a cracked and patch-repaired Ah2024-T3 panel has been monitored by acoustic emission(AE). The overall crack growth rate was reduced The crack propagation into the adjacent hole was also retarded by introducing the patch repair. AE signals due to crack growth after the patch repair and those due to debonding of the plate-patch interface were discriminated by usiag the principal component analysis. The former showed high center frequency and low amplitude, whereas the latter showed long rise tine, low frequency and high amplitude. This type of AE signal recognition method could be effective for the prediction of fatigue crack growth behavior in the patch-repaired structures with the aid of AE source location.

A study of cumulative damage of carbon steel(SM45C) welded joint by block load with p-distribution (P 분포 블록하중에 의한 용접부의 누적피노 손상에관한 연구)

  • 표동근;안태환;신광철
    • Journal of Welding and Joining
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    • v.9 no.1
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    • pp.40-47
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    • 1991
  • The most fatigue tests carried out under the either stress or strain control, but machines and structures had taken variable stress. This variable stress was treated as statistics based on p-type distributions. In this paper, the cumulative fatigue damage of SM45C round bar specimens having a center hole resulting from block loading with p-distributions in rotating bending conditions, is presented. The value of p was changed in the range from 0.25 to 1; 0.25, 0.5, 0.75, 1. The following conclusions were obtained through the constant stress amplitude experiments and the block loading experiments. (1) In constant loading test, fatigue life was affected by cyclic rate. From experimental data, N$_{f}$ (100cpm)/N$_{f}$(3000cpm)equal to 0.56. (2) In case of the cyclic rate 100cpm and 3000cpm, at the high stress amplitude level the crack propagation life N$_{*}$f is longer than the low stress amplitude level. (3) Miner's hypothesis may be valid for p=0.75 and prediction of fatigue life by Haibach's method agree with experimental data well for the case p=0.5, while the modified Miner's method agree with experimental data well for the case p=0.25.5.

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Study on the Corrosion Fatigue Crack Propagation Behavior of Steel Used for Frame of Vehicles in Marine Environment (해양환경중에서 자동차 프레임용 강재의 부식피로균열전파거동에 관한 연구)

  • 이상열;임종문;이종악
    • Journal of Ocean Engineering and Technology
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    • v.6 no.2
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    • pp.76-84
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    • 1992
  • In this study, corrosion fatigue test of SAPH45 steel was performed by the use of plane behavior of base metal (BM) and heat affected zone (HAZ) of SAPH45. The main results obtained are as follows: 1) The more aspect ratio (b/t) of corner crack decreases, the more aspect ratio (b/a) takes greatly effect by corrosion. 2) The correlation between the stress intensity factor range ($\Delta$k) and crack growth rate (da/dN) for weldment in seawater is given by Paris rule as follow: da/dN=C($\Delta$K) super(m). Where m is constant, and the value is 3.82-3.84. 3) The accelerative factor ($\alpha$) of BM and HAZ under seawater is about 1.1-1.9, and ($\alpha$) of HAZ increases more and more under the low $\Delta$K region. 4) HAZ is more susceptible to corrowion than BM because of potential of electrode (E sub(c)) of HAZ becomes more less noble potential than that of BM.

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Effects of Thermomechanical Treatment on 7075-Al Alloy (7075-Al 합금에 대한 가공 열처리 효과에 관한 연구)

  • Choi, S.C.;Kang, C.S.
    • Journal of Korea Foundry Society
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    • v.1 no.2
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    • pp.10-18
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    • 1981
  • In this paper tensile strength and fatigue propagation rate were investigated by aging treatment $(T_6)$ and thermomechanical treatment (TMT) of 7075-Al Alloy specimen. The results of teat showed that TMT improved tensile strength and fatigue crack propagation due to bomogenization of microstructure. In TMT, the results of comparison between T-H' AHA and T-AHA and $T-AH{\cdot}{\cdot}{\cdot}$and $T-HA{\cdot}{\cdot}{\cdot}$were showed that T-AHA and $T-AH{\cdot}{\cdot}{\cdot}$treatments, after solution treatment, which are aging treated before rolling have higher tensile strength. Our investigation on high temperature stability at the Specimen for $T_6$, T-AHA, $T-AH{\cdot}{\cdot}{\cdot}$treatments resulted in rapid reduction of tensile strength over $150^{\circ}C$, but the reduction of tensile strength for specimen of TMT was smoothed than $T_6$.

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A Study on the Low-Cycle Fatigue Behavior for Thermally-Aged 304 Stainless Steel (시효영향에 따른 304스테인리스강의저 사이클 피로 거동에 관한 연구)

  • Baek, Nam-Ju;Lee, Sang-Mae;Lee, Min-U
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.1
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    • pp.53-64
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    • 1987
  • Low Cycle fatigue data through stress controlled and strain controlled tests at room temperature were obtained for solution treated and thermally aged 304 stainless steel. All the tests were conducted with the greguency, 1Hz of stress controlled and the strain rate, 40%/min of strain controlled. The aged specimen had the longer fatigue life at the lower stresses than at the higher stresses. It is shown that the fatigue limit of the aged specimen was a little higher than that of the solution treated specimen. It is considered to be due to the presence of carbide precipitates at grain boundary which depressed the crack propagation. The aged specimen showed the larger alternating stress and the more rapid cyclic work harding than the solution treated specimen. Bauschinger effect of the aged specimen was not pronounced than that of the solution treated specimen.

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A Study on Statistical Nature of Fatigue Fracture Toughness (피로파괴 인성치의 통계적 성질에 관한 연구)

  • 오환교;김희송
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.11
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    • pp.2894-2901
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    • 1994
  • Many researchers presented a probabilistic and statistical property of the material strength. However, the study on probabilistic and statistical property of fatigue fracture toughness has not been nearly presented. Major objectives in this paper are to compare the statistical test results of fatigue fracture toughness with those obtained in the tensile experiments, and to recognize the size effect for the probabilistic and statistical property by using specimens with various thickness.

Study on Surface Crack Propagation Behaviour of Mild Steel Weldment in Synthetic Sea Water (인공해수중에서 연강 용접부의 표면구열 성장거동)

  • 이종기;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.492-501
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    • 1990
  • It was known that the fracture incidences of offshore structure were mostly originated from the surface defects. Especially, in the case of the welded structures, since the welded region has some defects and incomplete beads which are apt to behave like the surface cracks, it has been necessary to evaluate the environmental effects on crack growth at HAZ for the design crack growth behaviour at multi-pall HAZ for SWS41 steel under free corrosion and cathodic protection(-0.9V vs Ag/Agcl) conditions. The results are summarized as follows ; (1) Crack growth rate of the as weld in air was faster than that of the parent and PWHT specimens over all .DELTA.K rang. (2) In free corrosion test, surface crack growth rate of the as welded was decreased in comparison with that of the parents. (3) In fatigue test under cathodic protection, cathodic electric potential(-0.9V vs Ag/Agcl) for the SWS41 steel parent was effective, while for the as welded ineffective. (4) There was a tendency that the exponent(m) of the Paris' equation was decreased in order of microhardness magnititude in air and under cathodic protection conditions and vise versa in free corrosion. (5) Fracture surface has dimples and ductile striations in air test, but transgranular cracks and brittle striations under cathodic protection test.

Fatigue Life Analysis of SA508 Gr. 1A Low-Alloy Steel under the Operating Conditions of Nuclear Power Plant (원자력발전소 운전환경에서 SA508 Gr. 1A 저합금강의 피로 수명 분석)

  • Lee, Yong Sung;Kim, Tae Soon;Lee, Jae Gon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.50-56
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    • 2010
  • Fatigue has been known as a major degradation mechanism of ASME class 1 components in nuclear power plants. Fatigue damage could be accelerated by combined interaction of several loads and environmental factors. However, the environmental effect is not explicitly addressed in the ASME S-N curve which is based on air at room temperature. Therefore many studies have been performed to understand the environmental effects on fatigue behavior of materials used in nuclear power plants. As a part of efforts, we performed low cycle fatigue tests under various environmental conditions and analyzed the environmental effects on the fatigue life of SA508 Gr. 1a low alloy steel by comparing with higuchi's model. Test results show that the fatigue life depends on water temperature, dissolved oxygen and strain rate. But strain rate over 0.4%/s has little effect on the fatigue life. To find the cause of different fatigue life with ANL's and higuchi's model, another test performed with different heat numbered and heat treated materials of SA508 Gr. 1a. On a metallurgical point of view, the material with bainite microstructure shows much longer fatigue life than that with ferrite/pearlite microstructure. And the characteristics of crack propagation as different microstructure seem to be the main cause of different fatigue life.

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Semi-Empirical Prediction of Crack Width of the Strengthened Bridge Deck with External Bonding Plastic (외부부착 보강된 교량 바닥판 균열폭의 반경험적인 예측)

  • 심종성;오홍섭
    • Journal of the Korea Concrete Institute
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    • v.14 no.2
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    • pp.231-238
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    • 2002
  • Dry shrinkage md temperature change cause to develope concrete bridge decks on main girders have initial unidirectional cracks in longitudinal or transverse direction. As they receive traffic loads, the crack gradually propagate in different directions depending on the concrete dimension and reinforcement ratio. Since existing equations that predict crack width are mostly based on the one directional bond-slip theory, it is difficult to determine the actual crack width of a bridge deck with varying the spacing of rebar or strengthening material and to estimate the improvement rate in serviceability of the strengthened bridge deck. In this study, crack propagation mechanism is identified based on the test results and a new crack prediction equation is proposed for evaluation of serviceability. Although more accurate results are derived using the proposed equation, the extent of error is increased as the strain of the rebar or the strengthening material increases after the yielding of rebar Therefore, further research is required to better predict the crack width after the rebar yields under fatigue loading condition.

Flaw Assessment on an Offshore Structure using Engineering Criticality Analysis (ECA 기법을 이용한 해양구조물의 결함 평가)

  • Kang, Beom-Jun;Kim, Yooil;Ryu, Cheol-Ho;Ki, Hyeok-Geun;Park, Sung-Gun;Oh, Yeong-Tae
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.6
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    • pp.435-443
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    • 2015
  • Offshore structure may be considerably vulnerable to fatigue failure while initial flaw propagates under cyclic loading, so crack propagation analysis/fracture/yield assessments about initial flaw detected by NDT are necessarily required. In this paper, case studies have been conducted by flaw assessment program using engineering criticality analysis (ECA) approach. Variables such as flaw geometry, flaw size, structure geometry, dynamic stress, static stress, toughness, crack growth rate, stress concentration factor (SCF) affected by weld are considered as analysis conditions. As a result, the safety of structure was examined during fatigue loading life. Also, critical initial flaw size was calculated by sensitivity module in the developed program. The flaw assessments analysis using ECA approach can be very useful in offshore industries owing to the increasing demand on the engineering criticality analysis of potential initial flaws.