• Title/Summary/Keyword: Fatigue Crack propagation rate

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Analysis of the Extension Effects of Fatigue Life by Pre-Indentation in Aluminum Alloy Plates (알루미늄 합금 판재에서 예비압입에 의한 피로수명의 연장효과 분석)

  • Cho, Hwankee;Hwang, Jungsun
    • Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.45-52
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    • 2007
  • This paper analyzed the extension effects of fatigue life and the application of pre-indentation in aircraft structural material such as aluminum alloys. The test specimen used the thin sheet of aluminum alloy with a single-edged notch. The experiments were conducted after making the pre-crack under a constant amplitude loading. As the fatigue life extension technique, the pre-indentation making an indent on the predicted path of crack propagation was applied. The work presented here discussed about a proper mathematical relation between crack growth rate and the range of stress intensity factor and about the generalization of crack growth mechanism with large retardation effect. A technique to enhance the applicability of pre-indentation if also mentioned.

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The Characteristic of Fatigue Crack Propagation of Laser Welded Sheet Metal for Automobile Body Panel (자동차 차체제작용 레이저 용접 판재의 피로균열 전파 특성)

  • 곽대순;권윤기;오택열;이경엽;강연식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.181-189
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    • 2001
  • For the Tailor Welded Blank sheet used fur automobile body panel, the characteristics of fatigue crack propagation behavior were studied. The thickness of specimen was machined to be same (0.9+0.9mm) and different (0.9+2.0mm). As a base test, mechanical properties around welding zone were examined. The results indicated that there were no significant decreases in mechanical properties, but hardness around welding bead is 2.3 times greater than base material. The crack propagation rate was noticeably decreased around welding line and rapidly increased as it passed by welding line. Reviewing the shape of the crack propagation, crack width around welding line was wide around the welding zone due to retardation of crack growth, but it became narrow passing welding line due to decreased toughness. Elasto-Plastic analysis was performed by finite element analysis fur explaining the test results.

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The Effect of Temperature on Fatigue Fracture of Pressure Vessel Steel for Vehicle (차량용 압력용기용 강의 피로파괴에 미치는 온도의 영향)

  • 박경동;김영대;김형자
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.219-226
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    • 2003
  • The fatigue crack growth behavior of the SA516/60 steel used for pressure vessels was examined experimentally at room temperatures $25^{\circ}C$,$-30^{\circ}C$, $-60^{\circ}C$, $-80^{\circ}C$, $-100^{\circ}C$ and $-120^{\circ}C$ with stress ratio of R=0.05, 0.1 and 0.3. fatigue crack propagation rate da/dN related with stress intensity factor range $\Delta$K was influenced by stress ratio in stable than fatigue crack growth (Region II) with an increase in $\Delta$K. The resistance of fatigue crack growth at low temperature is higher compared with that at room temperature, which is attributed to the extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and low temperatures are explained mainly by the crack closure and the strengthening due to the plasticity near the crack tip and roughness of the crack faces induced.

A Study on the Fatigue Behaviors of Cr-Mo-V Alloy for Steam Turbine at High Temperature Difference (터빈용 Cr-Mo-V강의 고온 환경변화에 따른 피로거동에 관한 연구)

  • Song, Sam-Hong;Kang, Myung-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.173-179
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    • 1997
  • The high temperature fatigue tests were performed using the specimens taken from Cr-Mo-V steel, widely used as thermal power plant turbine materials for examination fatigue behavior of materials in power plants which have been operated for long periods. The fatigue tests at high temperature were performed at the various temperature and applied stress. The results obtained are summarized as follows : The fatigue crack length increases and the fatigue life decreases with temperature and applied stress according to the same number of stress cycle. The fatigue crack propagation and the fatigue life were much influenced by temperature and applied stress.

The Research of Fatigue-Crack Initiation and Propagation for S35C Steel (S35C강의 피로균열 발생 및 진전에 관한 연구)

  • 진영준
    • Journal of the Korean Society of Safety
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    • v.16 no.1
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    • pp.31-36
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    • 2001
  • Surface crack growth characteristics and influence of the stress amplitude in rotary bending fatigue test were evaluated for annealed S35C steel, and than fractal dimensions of fatigue crack paths estimated using the box counting method. The following results that will be helpful to understand the fatigue crack growth mechanism were obtained. (1) Crack growth rate ds/dN and db/dN (s : half crack length at the surface crack, b : crack depth) depended on stress amplitude (${\Delta}{\sigma}/2$), stress intensity factor range (${\Delta}K_A, {\Delta}K_C$) and crack length. (2) At the effect area of 0.3 mm hole notch (s<0.5 mm) crack growth rate did not depend on these factors. (3) The fractal dimensions (D) increased with stress amplitude (${\Delta}{\sigma}/2$) but decreased with cyclic number.

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The Effect of Fatigue Crack Behavior on the Variable Depth of Micro Hole Defects in SM20C at the Symmetric Position (대칭위치에 존재하는 미소원공결함의 깊이변화가 SM20C의 피로균열거동에 미치는 영향)

  • 송삼홍;김성태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.856-860
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    • 2002
  • The main objective of this study is to consider the effect of fatigue crack behavior on the variable depth of micro hole defects in SM20C at the symmetric position. The fatigue crack propagation test is performed by rotary bending fatigue test machine. The relationship between crack length(2a), cycles(N) and crack growth rate(da/dN) are investigated in this study. The result from the rotary bending fatigue test under the applied stress at 250MPa turned out that the fatigue life illustrated almost constant when the depth of symmetric micro hole deflects is both part A and B at the hope depth(h) = 0.5mm.

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Cr-Mo강 용접후 열처리재의 피로파괴에 관한 연구

  • 임재규;정세희;최동암
    • Journal of Welding and Joining
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    • v.5 no.1
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    • pp.73-80
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    • 1987
  • During PWHT, it is well known that residual stress in weld HAZ is one of the reasons for PWHT embitterment. In case of static loading, it was experimentally found that fracture toughness of weld HAZ was dependant upon PWHT conditions. However, the effects of PWHT on fatigue behavior are not clearly verified. Therefore, in this paper, the effects of heating rate PWHT conditions and residual stress simulated in weld HAZ of Cr-Mo steel on fatigue crack propagation behavior were evaluated by fatigue Testing and SEM observation. The obtained results are summarized as follows; 1. Applied stress($10 Kgf/mm^2$) in weld HAZ during PWHT tneded to decrease fatigue strength and to increase fatigue crack growth rate. 2. Applied stress and slow heating rate of 60.deg. C/hr during PWHT contributed to precipitin of impurity elements as well as carbide, which promoted the fatigue crack growth. 3. Fatigue crack growth rate decreased at the heating rate of 220.deg. C/hr in contrast with 600.deg. C/hr and 60.deg. C/hr.

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Fatigue crack Propagation Rate and Crack Opening behavior in Weldment Observed by Laser ISDG Method (레이저간섭변위 게이지로 관찰한 용접재에서의 피로균열 열림거동과 피로균열 전파속도)

  • Song, Sam-Hong;Kim, Hyun;Choi, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.908-917
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    • 1995
  • The constant .DELTA.K fatigue tests are performed in SS41 and its weldments to investigate crack opening behavior and fatigue crack propagation behavior at each parts of weldment and its boundary layer. The weldments were annealed after welding for the purpose of relieving residual stress. Every weldments has notch at weld metal zone, and fatigue crack propagates from weld metal zone to vase metal zone perpendicular to weld line. The Laser ISDG method is used in order to determine the crack opening ratio, this method is more precise than indirect measurement method, and faster and easier than other direct measurement method.

Mixed Mode Fatigue Crack Propagation Behavior due to The Variation of Stress Ratio (응력비의 변화에 따른 혼합 모드 피로 균열 전파 거동)

  • Song, Sam-Hong;Choi, Ji-Hoon;Lee, Jeong-Moo
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.286-291
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    • 2001
  • Most cracks in the structure occur under mixed mode loadings and those propagation depend on the stress ratio very much. So, it is necessary to study the fatigue behavior under mixed mode loading as stress ratio changes. In this paper, fatigue crack propagation behavior was investigated respectively at stress ratio 0.1, 0.3, 0.5, 0.7 and we change loading application angle to $0^{\circ},\;30^{\circ},\;60^{\circ}$ to apply various loading. mode. The mode I and II stress intensity factors of CTS specimen used in this study were calculated by displacement extrapolation method using FEM(ABAQUS). Using both the study through the experiment and the theoretical study through FEM analysis, we studied the relation between crack propagation rate and stress intensity factor range at each loading mode due to the variation of stress ratio. Also, when the crack propagated under given stress condition and given loading mode condition, we studied what the dominant factors of the crack propagation rate were at each case.

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A Study on the Effect and Formation of Shear Lip for Al 2024-T3 Materials (Al 2024-T3재에 있어서 Shear Lip의 생성과 그 영향에 관한 연구)

  • 최병기;오환교
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.41-46
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    • 1993
  • This Paper aims to examine the effect of shear lip formation from cross-sections on fatigue crack propagation rate in order to study the fatigue fracture behavior of the high strength aluminum material (Al 2024-T3). The following tests were achieved from this research. 1. As a result of depressing shear lip artificially by adding a side groove to a specimen, it is shown that the propagation rate of fatigue crack is faster than that of general specimen. 2. Through the two-step load test, the phenomenon that the shear lip decreases In the part of changed load gets observed. Consequently It Is shown that the crack propagation rate gets faster.

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