• 제목/요약/키워드: Fatigue Crack Propagation life

검색결과 263건 처리시간 0.026초

항공기 주익 구조물의 응력스펙트럼 및 피로수명 추정에 관한 연구 (Fatigue Life and Stress Spectrum of Wing Structure of Aircraft)

  • 강기원;고승기;최동수;김태성
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1185-1191
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    • 2010
  • 장기운영된 항공기에는 비행시간의 누적에 따라 다양한 피로균열이 발생하며 이는 운영상 안전성 및 가동률을 저하시키는 요인이 된다. 이의 해결을 위하여 피로임계위치(Fatigue critical location, FCL)에 대한 균열 진전 해석은 매우 중요하다. 그러나 이러한 장기 운영된 항공기의 경우, 균열 진전 해석에 필수적인 FCL에서의 응력 스펙트럼 획득은 거의 불가능한 실정이다. 본 연구에서는 장기운영된 항공기 주익 구조물의 FCL에서의 균열 진전 해석을 수행하기 위하여, 먼저 주익 구조물에 대한 2차원 하드카피 형태의 도면으로부터 구축된 3차원 CAD 모델에 대한 유한요소해석을 수행하였다. 또한 이러한 유한요소해석 결과 및 제한된 하중배수 자료를 기반으로 FCL에서의 전달함수와 응력 스펙트럼을 산출하였다. 상기 자료를 바탕으로 상용 균열 진전 해석 코드인 NASGRO를 이용하여 FCL에서의 균열진전해석을 수행하였다.

잔류응력 영역에서 발생한 작은 피로균열의 초음파 평가 (Ultrasonic evaluation of small surface fatigue cracks initiating in residual stress zone)

  • 강계명;김진연
    • 한국가스학회지
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    • 제4권1호
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    • pp.55-62
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    • 2000
  • Pit형 표면결함으로부터 발생하는 작은 피로균열의 거동을 초음파의 표면파를 이용하여 이를 위하여 피로시험중인 Al 2024-T3를 시험재료, 피로시험도중 초음파를 이용하여 피로균열의 거동을 조사하였다. 즉, 피로시험에서 균열이나 Pit로부터 발생하는 작은 피로균열을 여러 응력조건하에서 나타나는 표면파의 반사특성에 관하여 연구하였다. 또한 이론적 결과와 실험적 결과를 상호 비교, 분석하였고, SEM을 사용하여 이들 작은 피로균열을 관찰하였다. 초음파를 이용한 피로균열의 균열 개구 거동에 관한 연구에서 피로균열의 유효균열 특성을 초음파법으로 평가 할 수 있었다.

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동일평면상에 존재하는 복수표면균열의 피로성장수명예측 (Fatigue Growth Life Prediction for Collinear Multiple Surface Cracks)

  • 이진호;최용식;김영진
    • 대한기계학회논문집
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    • 제17권7호
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    • pp.1668-1677
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    • 1993
  • The objective of this paper is to develop a computational model for predicting the fatigue propagation of collinear multiple surface cracks under constant amplitude and variable amplitude loadings. After examining fatigue crack growth behavior for CT specimens and single surface crack specimens, empirical equations of(11) and(12) are proposed for the prediction of fatigue life in a multiple surface crack geometry. The accuracy of the proposed model is verified using a life prediction computer program. Several case studies were performed to check the accuracy of the proposed model and to verify the usefulness of the developed program. Good agreement is observed between the numerical results based on the proposed model and the published experimental data.

혼합모드 단일과대하중 하에서 피로균열 전파거동의 예측 (Prediction of Fatigue Crack Propagation Behavior Under Mixed-Mode Single Overload)

  • 이정무;송삼홍
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.359-364
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    • 2004
  • In this study, experiments were tried on the mixed-mode I+II single overloading model which changes the loading mode of overload and fatigue load. Aspects of deformation field in front of the crack which is formed by mixed-mode I+II single overloading were experimentally studied. Then the shape and size of mixed-mode plastic zone were approximately calculated. The propagation behavior of fatigue crack was examined under the test conditions combined by changing the loading mode. The behavior of fatigue cracks were greatly affected by shapes of plastic deformation field and applying mode of fatigue load. Accuracy of prediction and evaluation for fatigue life may be improved by considering all aspects of deformation and behavior of fatigue cracks.

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연강의 열처리 온도와 두께 변화에 따른 피로균열성장거동에 관한 연구 (A Study on the Fatigue Crack Propagation Behavior by the Variation of Heat Treatment Temperature and Thickness in Mild Steel)

  • 오환교
    • 한국안전학회지
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    • 제15권3호
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    • pp.40-44
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    • 2000
  • The fatigue and tensile test were carried out with Mild steel using the Dump Frame of commercial car. The specimens were heat-treated at $810^{\circ}C$ and $930^{\circ}C$ and worked 4.5, 6.0, 8.0mm thickness in order to look over the mechanical properties and fatigue life by heat treatment and thickness from the tensile test result, the yield strength of the heat treated specimens was increased about 35% more than that of the non-heat treated specimen. The fatigue life of non-heated specimen was decreased 15% but that of heat treated specimens at $870^{\circ}C$ and $930^{\circ}C$ were decreased 16.38% and 13.16% respectably according to increasing the thickness from 4.5 to 8.0mm.

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Fatigue Strength and Root-Deck Crack Propagation for U-Rib to Deck Welded Joint in Steel Box Girder

  • Zhiyuan, YuanZhou;Bohai, Ji;Di, Li;Zhongqiu, Fu
    • 국제강구조저널
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    • 제18권5호
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    • pp.1589-1597
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    • 2018
  • Fatigue tests and numerical analysis were carried out to evaluate the fatigue performance at the U-rib to deck welded joint in steel box girder. Twenty specimens were tested corresponding to different penetration rates (80 and 100%) under fatigue bending load, and the fatigue strength was investigated based on hot spot stress (HSS) method. The detailed stress distribution at U-rib to deck welded joint was analyzed by the finite element method, as well as the stress intensity factor of weld root. The test results show that the specimens with fully penetration rate have longer crack propagation life due to the welding geometry, resulting in higher fatigue failure strength. The classification of FAT-90 is reasonable for evaluating fatigue strength by HSS method. The penetration rate has effect on crack propagation angle near the surface, and the 1-mm stress below weld toe and root approves to be more suitable for fatigue stress assessment, because of its high sensitivity to weld geometry than HSS.

현가장치재의 피로수명향상 공법개발에 관한 연구 (A Study of Development Methods of Fatigue Life Improvement for the Suspension Material)

  • 박경동;정찬기
    • 한국자동차공학회논문집
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    • 제12권1호
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    • pp.196-202
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    • 2004
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on adopting residual stress(in this thesis). The compressive residual stress was imposed on the surface according to each shot velocity(57, 70, 83, 96 m/sec) based on Shot-peening, which is the method of improving fatigue life and strength. By using the methods mentioned above, the following conclusions have been drawn. 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. And in stage I, ΔKth, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

KS50N Rail 용접부의 피로균열 성장거동 (A Study for Fatigue Crack Propagation Behavior of KS50N Rail Steel under Welding Line)

  • 박제용;지용찬;김진성;정경희
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1998년도 추계학술대회 논문집
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    • pp.553-559
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    • 1998
  • This thesis studied to evaluate the fatigue behavior and propagation of rail steel under welding line. Test of crack growth was performed by all member of rail under constant amplitude loading at the structures laboratory in Hongik University. The effect of the following parameters with initiated crack length on the bottom edge of rail were studied. Here, fracture mechanics mode is opening mode. and Testing Material is KS50N Rail. From analysis and experimented result on the three Point bending in the lab, This paper presented a effect of crack growth , shape and remaining service life. Further more, according to the variable crack length, variable section and the ratio of section the fatigue behavior and propagation were studied.

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틸트 로터형 무인항공기의 손상허용 설계 (Damage Tolerant Design for the Tilt Rotor UAV)

  • 박영철;임종빈;박정선
    • 항공우주시스템공학회지
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    • 제1권2호
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    • pp.27-36
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    • 2007
  • The Damage Tolerant Design is developed to help alleviate structural failure and cracking problems in aerospace structures. Recently, the Damage Tolerant Design is required and recommended for most of aircraft design. In this paper, the damage tolerant design is applied to tilt rotor UAV. First of all, the fatigue load spectrum for the tilt rotor UAV is developed and fatigue analysis is performed for the flaperon joint which has FCL (fatigue critical location). Tilt rotor UAV has two modes: helicopter mode when UAV is taking off and landing; fixed wing mode when the tilt rotor UAV is cruising. To make fatigue load spectrum, FELIX is used for helicopter mode. TWIST is used for fixed wing mode. Fatigue analysis of flaperon joint is performed using fatigue load spectrum. E-N curve approach is used for picking crack initiation point. The LEFM(Linear Elastic Fracture Method) is considered for analyzing crack growth or propagation. Finally, including the crack initiation and propagation, the fatigue life is evaluated. Therefore the Damage Tolerant Design can be done.

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3.5% NaCl 수용액의 pH변화가 복합조직강의 부식피로파괴에 미치는 영향 (Influence of pH in 3.5% NaCl aqueous solution on corrosion fatigue-fracture of dual phase steel)

  • 오세욱;안호민;도영문
    • 한국해양공학회지
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    • 제1권2호
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    • pp.123-129
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    • 1987
  • Corrosion fatigue fracture of dual phase steel(SS41) and raw material steel(SS41) were investigated in 3.5% NaCl aqueous solution at PH 4,6,9 and 11. The fatigue limit of dual phase steel is increased approximately 1.8 times larger than that of raw material in air. The corrosion fatigue life of dual phase steel is about 5-10 times larger than that of raw material in 3.5% NaCl aqueous solution. The reduction of fatigue life is larger for the acidsalt solution than for the alkali salt solution. The reduction of stress level on the reduction ratio of corrosion fatigue life is large as pH 6-11. The reduction ratio of corrosion fatigue life of dual phase steel and raw material is nearly coincided at pH 2. While at pH4-2 the reduction ratio of corrosion fatigue life only depends on the corrosion effect. It has been found that the corrosion resistance effect of dual phase steel is smaller than that of raw material in corrosion fatigue crack propagation rate. As pH below 6 is changed, it can be clearly observed from raw material that the brittle intergranular fracture is characterized, and from the above result, the influence of corrosion of dual phase steel is small.

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