• Title/Summary/Keyword: Fatigue Crack

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Finite element procedures for the numerical simulation of fatigue crack propagation under mixed mode loading

  • Alshoaibi, Abdulnaser M.
    • Structural Engineering and Mechanics
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    • v.35 no.3
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    • pp.283-299
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    • 2010
  • This paper addresses the numerical simulation of fatigue crack growth in arbitrary 2D geometries under constant amplitude loading by the using a new finite element software. The purpose of this software is on the determination of 2D crack paths and surfaces as well as on the evaluation of components Lifetimes as a part of the damage tolerant assessment. Throughout the simulation of fatigue crack propagation an automatic adaptive mesh is carried out in the vicinity of the crack front nodes and in the elements which represent the higher stresses distribution. The fatigue crack direction and the corresponding stress-intensity factors are estimated at each small crack increment by employing the displacement extrapolation technique under facilitation of singular crack tip elements. The propagation is modeled by successive linear extensions, which are determined by the stress intensity factors under linear elastic fracture mechanics (LEFM) assumption. The stress intensity factors range history must be recorded along the small crack increments. Upon completion of the stress intensity factors range history recording, fatigue crack propagation life of the examined specimen is predicted. A consistent transfer algorithm and a crack relaxation method are proposed and implemented for this purpose. Verification of the predicted fatigue life is validated with relevant experimental data and numerical results obtained by other researchers. The comparisons show that the program is capable of demonstrating the fatigue life prediction results as well as the fatigue crack path satisfactorily.

Effects by the Magnitude of Shear Load on the Formation and Propagation of Mode II Branch Cracks (전단하중의 크기가 모드 II 분기균열의 형성과 전파에 미치는 영향)

  • 이정무;송삼홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.487-490
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    • 2004
  • In this paper, we investigated the characteristics of initiation and propagation behavior for fatigue crack observed by changing various shapes of initial crack and magnitudes of loading in modified compact tension shear(CTS) specimen subjected to shear loading. In the low-loading condition, the secondary fatigue crack was created in the notch root due to friction on the pre-crack face grew to a main crack. In the high-loading condition, fatigue crack under shear loading propagated branching from the pre-crack tip. Influenced by the shear loading condition, fatigue crack propagation retardation appeared in the initial propagation region due to the reduction of crack driving force and friction on crack face. In both cases, however, fatigue cracks grew in tensile mode type. The propagation path of fatigue crack under the Mode II loading was 70 degree angle from the initial crack regardless of its shape and load magnitude.

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Evaluation of Fatigue Crack Growth Characteristics Considering Crack Closure Phenomenon in Weldment of Multi-Pass Welded Pipe (다층용접배관 용접부에서 균열닫힘현상을 고려한 피로균열성장특성 평가)

  • Kim, Cheol-Han;Jo, Seon-Yeong;Bae, Dong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.797-804
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    • 2001
  • To obtain representative fatigue crack growth characteristic curve in residual stress field, fatigue crack growth test was carried out at various stress ratio and fatigue crack growth characteristic curve was represented using crack closure concept. Obtained results are as follows;K(sub)op/K(sub)max was independent of K(sub)max when R was lower than 0.5 and crack closure phenomenon was not observed when R is higher than 0.5. therefore neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated. Thus, considering crack closure phenomenon, fatigue crack growth characteristics curve of A 106 Gr B Steel weldment can be effectively estimated.

Effect of Stress Ratio on Fatigue Crack Growth in Mixed Mode(I+II) (혼합모드(I+II)에서 피로균열진전에 미치는 응력비의 영향)

  • Gong, Byeong-Chae;Choi, Myoung-Su;Kwon, Hyun-Kyu;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.90-96
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    • 2009
  • The loading condition of actual construction works is complex. The shear effect of mixed-mode load component are crack propagation mechanism in step larger than the crack initial mechanism. Therefore, in this study received a mixed-mode loading on fatigue crack stress ratio on crack propagation path and speed of progress to learn whether stress affects crack propagation. ${\Delta}$ P a constant state of fatigue tests in Mode I, II give the same stress ratio, frequency 10Hz, sinusoidal waveform was used. A lower stress ratio fatigue crack propagation angle is small. This is less affected by the Mode II. Therefore, a mixed-mode fatigue crack propagation is to progress by the Mode. Stress ratio in a mixed mode crack in the path of progress and found a lot of impact.

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The Behavior of Fatigue Crack Propagation by Position of Indentations (압흔가공위치에 따른 피로균열 전파거동)

  • 송삼홍;최진호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.28-32
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    • 1995
  • This effective way for repairing a fatigue crack is making indetations around fatigue crack tip. In this paper, we performed fatigue test to investigate the optimal position of the indentations, and observed crack opening behavior at the same time. The indentation positions of specimens were on the crack tip, front and back of the crack tip. The results of the experiment showed taht it was veryeffective way to increase fatigue life that making indentations on the crack tip, and it was the optimal position that making indentations on the crack tip.

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A Study of the Fatigue Crack Propagation Behavior According to the Moment Change using Infrared Thermography (열화상기술을 이용한 모멘트 변화에 따른 피로균열진전 연구)

  • Kim, Kyeong-Suk;Jung, Hyun-Chul;Pack, Chan-Joo;Jung, Duk-Woon;Chang, Ho-Sub
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.359-364
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    • 2010
  • The objective of this study is to propose an effective method for measurement and analysis of fatigue crack. A technique that can measure the statue of fatigue crack propagation fast and correctly for enhancing safety of constructions and securing reliability is necessary. Moreover, the crack propagation behavior characteristics evaluation technique has to be developed using this technique. In this paper, fatigue crack was caused via the fatigue experiment with repeated load on the CT specimen that is made up of STS304. Fatigue crack propagation was measured by tracing the position of the maximum temperature according to the cycles using infrared thermography. The crack growth characteristics was evaluated by applying the moment values on the measuring area to the measured value. As a result of this study, the possibility that the infrared thermography could be applied to measure the fatigue crack was identified. Moreover, it was identified that fatigue crack propagation have a relationship with the moment value of construction.

An Analysis of Crack Growth Rate Due to Variation of Fatigue Crack Growth Resistance (피로균열전파저항의 변동성에 의한 균열전파율의 해석)

  • Kim, Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1139-1146
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    • 1999
  • Reliability analysis of structures based on fracture mechanics requires knowledge on statistical characteristics of the parameter C and m in the fatigue crack growth law, $da/dN=C({\Delta}K)^m$. The purpose of the present study is to investigate if it is possible to predict fatigue crack growth rate by only the fluctuation of the parameter C. In this study, Paris-Erdogan law is adopted, where the author treat the parameter C as random and m as constant. The fluctuation of crack growth rate is assumed only due to the parameter C. The growth resistance coefficient of material to fatigue crack growth (Z=1/C) was treated as a spatial stochastic process, which varies randomly on the crack path. The theoretical crack growth rates at various stress intensity factor range are discussed. Constant ${\Delta}K$ fatigue crack growth tests were performed on the structural steel, SM45C. The experimental data were analyzed to determine the autocorrelation function and Weibull distributions of the fatigue crack growth resistance. And also, the effect of the parameter m of Paris' law due to variation of fatigue crack growth resistance was discussed.

Fatigue behavior of Cr-Mo-V steel at high temperature for turbines -Propagation characteristics of high cycle fatigue crack- (터빈용 Cr-Mo-V강의 고온 환경변화에 따른 피로거동-고사이클 피로균열의 전파특성-)

  • Song, Sam-Hong;Kang, Myung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.69-76
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    • 1997
  • The rotating bending fatigue tests were performed using the specimens taken from Cr-Mo-V steel, widely sued in thermal power plant turbines, at various temperatures such as room temperature, 300 .deg. C, 425 .deg. C and 550 .deg. C. The characteristics of fatigue crack propagation were examined and analyzed by using fracture mechanics parameter. The plastic replica method was also applied in order to measure the crack length on the basis of serial observation of fatigue crack propagation behavior on the defected specimen surface. The fatigue crack propagation behavior of Cr-Mo-V steel was investigated within the frame work of elastic-plastic fracture mechanics. The propagation law of fatigue crack is obtained uniquely by using the term .sigma. $^{n}$ sub a/where .sigma. $_{a}$ is the service stress, a is the crack length and n is a constant. The values of constant n are nearly equal to 2.48, 2.60 and 8.61 at room temperature, 300 .deg. C and 425 .deg. C.

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Noncontact Fatigue Crack Evaluation Using Thermoelastic Images

  • Kim, Ji-Min;An, Yun-Kyu;Sohn, Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.6
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    • pp.686-695
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    • 2012
  • This paper proposes a noncontact thermography technique for fatigue crack evaluation under a cyclic tensile loading. The proposed technique identifies and localizes an invisible fatigue crack without scanning, thus making it possible to instantaneously evaluate an incipient fatigue crack. Based on a thermoelastic theory, a new fatigue crack evaluation algorithm is proposed for the fatigue crack-tip localization. The performance of the proposed algorithm is experimentally validated. To achieve this, the cyclic tensile loading is applied to a dog-bone shape aluminum specimen using a universal testing machine, and the corresponding thermal responses induced by thermoelastic effects are captured by an infrared camera. The test results confirm that the fatigue crack is well identified and localized by comparing with its microscopic images.

Redistribution of Welding Residual Stress and its Effects on Fatigue Crack Propagation (피로균열이 진전할 때 용접잔류응력의 재분포와 그 영향)

  • 이용복;조남익
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.155-162
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    • 1995
  • Redistribution of residual stress and its effects during fatigue crack propagates from tensile residual stress region in weldment are investigated. Tests are performed by using welded CCT specimens of structual rolling steel (SS400) and it makes fatigue crack propagate from tensile residual stress region. For this study tension-tension loading type is selected by external loading condition and magnetizing stress indicator is used correctly to measure redistribution of residual stress according to fatigue crack growth and number of loading cycles. From this result, it is proved that redistribution of residual stress is mainly consist of residual stress released by fatigue crack growth. When fatigue crack propagates from tensile residual stress region residual stress are redistributed and it makes fatigue crack growth rate largely increase. Fatigue crack growth rate is low in case of redistributed residual stress compare with initial distributed residual stress.

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