• Title/Summary/Keyword: Fasteners

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Development of Automatic Packing System of One Station for Fasteners(II) : Packing System Manufacture and Performance Test (원 스테이션 파스너 자동포장기 개발(II) : 제작 및 성능검증)

  • Kim, Yong-Seok;Jeong, Chan-Se;Yang, Soon-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.653-658
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    • 2011
  • In general, the purpose of packaging fasteners is a series of management activities to maintain the condition at the time of production until they get delivered to the end user. An automatic packing system for fasteners is consisted of bucket conveyor, slide feeder, vision inspection system, box-magazine conveyor system and automatic packing machine. Also, the automatic packing machine is consisted of six modules including charging device, clamping/opening device, sealing/cutting device, feeding/air-shower device, supplying/adjusting device and device frame, etc. In this paper, we proposed an automatic packing mechanism of the one station concept for packing work of fastener objects where the continuous batch work is performed in a finite space. The proposed one-station packing mechanism has been optimized through mechanical, dynamical, structural and fluid analyses. And it had been manufactured as the prototype of automatic packing machine. The field test for validation of performance was performed directly at the production line of bolt and screw. In the field test, this packing machine showed an efficiency of about 4.5 times the manual operation. It also showed 30% reduction in the consumption of packing materials compared to the manual operation. This automatic packing machine for fastener objects will be commercialized soon.

The Effect of Gaps in Concrete Bearing Surface of Direct Fixation Track on Vehicle and Track Interaction (직결궤도 체결구 하부에 발생한 단차가 차량/궤도 상호작용에 미치는 영향)

  • Yang, Sin-Chu;Kim, Eun
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.50-57
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    • 2010
  • Various installation faults may lie in fasteners in the construction of a direct-fixation track by the top-down method. At an extreme, they may cause excessive interaction between the train and track, compromise the running safety of the train, and cause damage to the track components. Therefore, the faults need to be kept within the allowable level through an investigation of their effects on the interactions between the train and track. In this study, the vertical dynamic stiffness of fasteners in installation faults was measured based on the dynamic stiffness test by means of an experimental apparatus that was devised to feasibly reproduce gap faults. This study proposes an effective analytical model for a train-track interaction system in which most elements, except the nonlinear wheel-rail contact and some components that behave bi-linearly, exhibit linear behavior. To investigate the effect of the behavior of fasteners in gap faults in a direct-fixation track on the vehicle and track, vehicle-track interaction analyses were carried out, targeting key review parameters such as the wheel load reduction factor, vertical rail displacement, rail bending stress, and mean stress of the elastomer. From the results, it was noted that the gap faults in the concrete bearing surface of a direct-fixation track need to be limited for the sake of the long-term durability of the elastomer than for the running safety of the train or the structural safety of the track.

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A Study on the Characteristics of Clothing and Configuration of Item in Foreign Adaptive-Clothing for the Disabled Seniors (국외 거동불편노인을 위한 기능성의류에 나타난 의복의 특성 및 아이템 유형)

  • Lim, Hyun-Jung;Lee, Kyoung-Hee
    • Fashion & Textile Research Journal
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    • v.13 no.1
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    • pp.17-24
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    • 2011
  • This study aims to provide basic materials for adaptive-clothing development for disabled seniors by considering the characteristics of design with both functionality and beauty, which is displayed to overseas functional clothing for disabled seniors. After 341 photographs from 15 overseas websites which sold adaptive-clothing for disabled seniors were collected, their designs were analyzed. The content analysis and frequency analysis using the descriptive statistics were performed as the analytical methods for this study. The results are as follows; first, the design of buttons uses snap fasteners, zippers, Velcro fasteners and rubber bands so as to attach easily and keep fasteners unseen. Second, the used open system is the Back open, the Side open, the Front open and the Hip open. Third, in terms of design, the change follows easy and loose silhouette in order to act comfortably outdoors as well as indoors by making the design of onepiece dresses, jackets and cardigans similar to ordinaries. From the details aspect, a few trimmings such as color, patterns, ruffles around edge, laces and smooth shirring do not stand in the way and give mental please.

Evaluation of the Strength Properties of Glulam Connections with Inserted Steel Plates and Drift Pins

  • Kim, Ho-Ki;Park, Chun-Young;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.2
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    • pp.29-38
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    • 2008
  • It is well-known that the strength properties of wood connections depend on the density of the wood members, the diameter of the fasteners, the number of fasteners, and the arrangement of the fasteners, etc. In this study, the connection with inserted steel plates and drift pins was made in different configurations. The specimens were Larch and Sugi glulam connections. The specimens were loaded in tension, and the yield loads of the connections were obtained. The values obtained from the tests were compared with the predicted values. Good agreement between the yield loads obtained from the tension failure tests and the predicted yield loads were shown. It was shown that the density of the wood member barely affected the strength properties of the connections. The strength decreases of the Sugi glulam connections by the group effect were less than those of the Larch glulam connections.

Design of Cold Heading Process of a Screw for Storage Parts (저장매체용 스크류의 냉간 헤딩 공정 설계에 대한 연구)

  • Seo, W.S.;Min, B.W.;Park, K.;Ra, S.W.;Lee, S.H.;Kim, J.H.;Kim, J.B.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.48-53
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    • 2011
  • Fasteners are used to join the various electronic products and machines. So, the quality and reliability of the fastener are strongly requested. In this study, the analyses of the multi-stage cold forging of TORX screws for storage parts are carried out. In manufacturing of TORX screws, crack and folding defects are observed. Therefore, the analysis is focused on the prediction of the defects. Based on the analysis results, the upper die and process conditions are redesigned to reduce the defects. The upper die shape for preform forming is redesigned to prevent folding and sharp shape change. The Cockroft-Latham damage criterion is introduced to predict the crack initiation. Analysis results shows that the maximum Cockroft-Latham damage value is decreased by 40% in the forming using the modified upper die.

Rational designing of double-sided nail plate joints using the finite element method

  • Zhou, Tinozivashe;Guan, Z.W.
    • Structural Engineering and Mechanics
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    • v.28 no.2
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    • pp.239-257
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    • 2008
  • Double-sided punched metal plate timber fasteners present projections on both sides, which offer improved joint fire resistance and better joint aesthetics. In this paper, 3-D nonlinear finite element models were developed to simulate double-sided nail plate fastener timber joints. The models, incorporating orthotropic elasticity, Hill's yield criterion and elasto-plasticity and contact algorithms, are capable of simulating complex contact between the tooth and the timber and between the base plate and the timber in a fastener. Using validated models, parametric studies of the double-sided nail plate joints was undertaken to cover the tooth length and the tooth width. Optimal configuration was assumed to have been attained when increase in nail plate tooth width did not result in a raise in joint capacity, in conjunction with the optimum tooth length. This paper presents the first attempt to model and optimise tooth profile of double-sided nail plate fastener timber joints, which offers rational designs of such fasteners.

Testing and finite element modeling of stressed skin diaphragms

  • Liu, Yang;Zhang, Qilin;Qian, Weijun
    • Steel and Composite Structures
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    • v.7 no.1
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    • pp.35-52
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    • 2007
  • The cold formed light-gauge profiled steel sheeting can offer considerable shear resistance acting in the steel building frame. This paper conducted the full-scale test on the shear behavior of stressed skin diaphragm using profiled sheeting connected by the self-tapping screws. A three-dimensional finite element model that simulates the stressed skin diaphragm was developed. The sheet was modeled using thin element model while the supporting members were simulated using beam elements. Fasteners were represented in the numerical model as equivalent springs. A joint test program was conducted to characterize the properties of these springs and results were reported in this study. Finite element model of the full-scale test was analyzed by use of the ANSYS package, considering nonlinearity caused by the large deflection and slip of fasteners. The experimental data was compared with the results acquired by the EUR formulas and finite element analysis.

Automatic Process Design System for Cold Forging of Fasteners with Various Head Geometries (다양한 머리 형상을 갖는 체결구의 냉간 단조 자동 공정 설계 시스템)

  • 김홍석;임용택
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.10a
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    • pp.141-148
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    • 1994
  • In order to improve the productivity of cold forging at low production cost, an integrated system's approach is necessary in handling the material preparation and the optimum process design, considering the forming machines, tooling, and operation including quality control. As the first step toward this approach, an expert system for multi-stage cold forging process design for fasteners with various head geometries is developed using Prolog language on IBM 486 PC. For effective representation of the complex part geometries, the system uses the multiple element input, and the forward inference scheme in determination of the initial billet size and intermediate forging steps. In order to determine intermediate steps, the basic empirical rules for extrusion, heading, and trimming were applied. The required forming loads and global strain distributions at each forging step were calculated and displayed on the PC monitor. The designed process sequence drawing can be obtained by AutoCAD. The developed system will be useful in reducing trial and error of design engineers in determining the diameter and height of the initial cylindrical billet from the final product geometry and the intermediate necessary sequences.

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Construction quality issues in performance-based wind engineering: effect of missing fasteners

  • van de Lindt, John W.;Dao, Thang Nguyen
    • Wind and Structures
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    • v.13 no.3
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    • pp.221-234
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    • 2010
  • In light-frame wood construction, missing roof-sheathing fasteners can be a relatively common occurrence. This type of construction makes up the vast majority of the residential building stock in North America and thus their performance in high winds, including hurricanes, is of concern due to their sheer number. Construction quality issues are common in these types of structures primarily because the majority are conventionally constructed and unlike steel and reinforced concrete structures, inspection is minimal except in certain areas of the country. The concept of performance-based wind engineering (PBWE), a relatively new paradigm, relies on the assumption that building performance under wind loads can be accurately modeled. However, the discrepancy between what is designed (and modeled) and what is built (the as-built) may make application of PBWE to light-frame wood buildings quite difficult. It can be concluded from this study that construction quality must be controlled for realistic application of PBWE to light-frame wood buildings.