• Title/Summary/Keyword: Failure assessment diagram

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A Development of Integrity Evaluation System Based on Elastic Plastic Fracture Mechanics(I) - Specimen Cases - (탄소성 파괴역학적 건전성 평가 시스템의 개발 I)

  • 김영진;최재붕;손상환;이주진;허용학
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.646-655
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    • 1990
  • A practically useful system for elastic-plastic fracture mechanics analysis has been developed. The developed system is comprised of the deformation plasticity failure assessment diagram(DPFAD) approach and the J-integral/Tearing modulus(J/T) approach. The system contains analysis routines for five types of fracture specimens : compact tension, center cracked tension, single edge craked plate in uniform tension, single edge cracked plate in three point bending and double edge cracked plate in tension. A double interpolation scheme was adopted to interpolate J values from the EPRI developed EPFM handbook and the Newton-Raphson method was used to obtain proper loadings for displacement control conditions. A graphic output system was utilized to present numerical results. Several case studies were performed to evaluate the accuracy and the usefulness of the code. It was found that the J/T approach and the DPFAD approach yielded similar results. However, the DPFAD approach is more convenient for qick assessment of integrity of cracked structures while the J/T approach is more useful in evaluating the full history of the fracture process.

Finite Element and Experimental Validation of SINTAP Defect Assessment Procedure for Welded Structure (수치해석과 실험에 의한 SINTAP 용접 구조물 균열 평가법의 검증)

  • 김윤재;김진수
    • Journal of Welding and Joining
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    • v.22 no.1
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    • pp.50-57
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    • 2004
  • This paper provides FE and experimental validation of the defect assessment method for strength mismatched welded structures, resulting from the Brite Euram SINTAP (Structural Integrity Assessment Procedures for European Industry) project. This shows that the proposed method is conservative, and that the degree of conservatism is similar to that embedded in the methods for homogeneous structures. It provides confidence in the use of the proposed SINTAP method for assessing defective weld strength mismatched structures.

The Reliability Estimation of Pipeline Using FORM, SORM and Monte Carlo Simulation with FAD

  • Lee, Ouk-Sub;Kim, Dong-Hyeok
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2124-2135
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    • 2006
  • In this paper, the reliability estimation of pipelines is performed by employing the probabilistic method, which accounts for the uncertainties in the load and resistance parameters of the limit state function. The FORM (first order reliability method) and the SORM (second order reliability method) are carried out to estimate the failure probability of pipeline utilizing the FAD (failure assessment diagram). And the reliability of pipeline is assessed by using this failure probability and analyzed in accordance with a target safety level. Furthermore, the MCS (Monte Carlo Simulation) is used to verify the results of the FORM and the SORM. It is noted that the failure probability increases with the increase of dent depth, gouge depth, operating pressure, outside radius, and the decrease of wall thickness. It is found that the FORM utilizing the FAD is a useful and is an efficient method to estimate the failure probability in the reliability assessment of a pipeline. Furthermore, the pipeline safety assessment technique with the deterministic procedure utilizing the FAD only is turned out more conservative than those obtained by using the probability theory together with the FAD. The probabilistic method such as the FORM, the SORM and the MCS can be used by most plant designers regarding the operating condition and design parameters.

Study on the Reliability of Engineering Ceramics (구조용 세라믹스 강도의 신뢰성 평가에 관한 연구)

  • 김부안;남기우
    • Journal of the Korean Ceramic Society
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    • v.34 no.2
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    • pp.157-162
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    • 1997
  • Silicon Nitride samples with different microstructure were prepared by hot pressing and subsequent heat treatment under N2 gas pressure. The fracture toughness (KIC)of Si3N4 increased with the increase of grain size, but the bending strength of plain specimen($\sigma$F) decreased. The relation between fracture stress($\sigma$c) and equivalent crack length(ae) agreed well with the calculated values by process zone size failure criterion. A probabilistic failure assessment curve is proposed based on both statistical character of $\sigma$F and KIC.

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Numerical Fatigue Test Method Based on Continuum Damage Mechanics (연속체 손상역학을 이용한 수치 피로시험 기법)

  • Lee, Chi-Seung;Kim, Young-Hwan;Kim, Tae-Woo;Lee, Jae-Myung
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.63-69
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    • 2007
  • Once assessment of material failure characteristics is captured precisely in a unified way, it can bedirectly incorporated into the structural failure assessment under various loading environments, based on the theoretical backgrounds so called Local Approach to Fracture. The aim of this study is to develop a numerical fatigue test method by continuum damage mechanics applicable for the assessment of structural integrity throughout crack initiation and structural failure based on the Local Approach to Fracture. The generalized elasto-visco-plastic constitutive equation, which can consider the internal damage evolution behavior, is developed and employed in the 3-D FEA code in order to numerically evaluate the material and/or structural responses. Explicit information of the relationships between the mechanical properties and material constants, which are required for the mechanical constitutive and damage evolution equations for each material, are implemented in numerical fatigue test method. The material constants selected from constitutive equations are used directly in the failure assessment of material and/or structures. The performance of the developed system has been evaluated with assessing the S-N diagram of stainless steel materials.

A complete integrity assessment of welded connections under high and low cycle fatigue followed by fracture failure

  • Feng, Liuyang;Liu, Tianyao;Qian, Xudong;Chen, Cheng
    • Steel and Composite Structures
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    • v.43 no.4
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    • pp.465-481
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    • 2022
  • This paper presents a comprehensive integrity assessment of welded structural components, including uniform high- and low-cycle fatigue assessment of welded plate joints and fatigue-induced fracture assessment of welded plate joints. This study reports a series of fatigue and fracture tests of welded plate joints under three-point bending. To unify the assessment protocol for high- and low-cycle fatigue of welded plate joints, this study develops a numerical damage assessment framework for both high- and low-cycle fatigue. The calibrated damage material parameters are validated through the smooth coupon specimens. The proposed damage-based fatigue assessment approach describes, with reasonable accuracy, the total fatigue life of welded plate joints under high- and low-cycle fatigue actions. Subsequently, the study performs a tearing assessment on the ductile crack extension of the fatigue-induced crack. The tearing assessment diagram derives from the load-deformation curve of a single-edge notched bend, SE(B) specimen and successfully predicts the load-crack extension relation for the reported welded plate joints during the stable tearing process.

Reliability Growth Assessment for the Rolling Stock System of the Korea High-Speed Train (한국형고속열차 차량시스템의 신뢰성 성장 평가)

  • Park, Chan-Kyung;Seo, Sung-Il;Lee, Tae-Hyung;Kim, Ki-Hwan;Choi, Sung-Hoon
    • Journal of the Korean Society for Railway
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    • v.9 no.5 s.36
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    • pp.606-611
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    • 2006
  • This paper presents a procedure and an analysis method to evaluate reliability of the Korea high-speed train. The rolling stock system is divided into 6 sub-systems and each subsystem is classified into sub-assemblies. Functional analysis has been conducted to draw reliability block diagrams for the sub-systems. First, failure rates has been calculated for each sub-assembly from the failure data obtained during commissioning tests. Then a reliability block diagram is used to evaluate the MKBF(Mean Kilometers Before Failure) of the sub-systems. Activities to increase reliability have been carried out throughout the test runs and analysis results show that the reliability of the rolling stock system is gradually growing in time.

Risk Priority Analysis for Preventing Electrical Fires in Food Manufacturing Electrical Facilities (식료품제조업 전기설비의 전기화재방지를 위한 위험우선순위 분석)

  • Seung Ku Lee;Doo Hyun Kim;Sung Chul Kim
    • Journal of the Korean Society of Safety
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    • v.39 no.1
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    • pp.16-26
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    • 2024
  • This study aims to introduce a method for risk assessment analysis aimed at preventing electrical fires within the manufacturing industry. Initially, we provided a functional block diagram illustrating the electrical equipment employed in various processes within a food manufacturing company in Chungcheongbuk-do. Subsequently, we categorized the components of each machine outlined in the functional block diagram and determined the priority of failure for each classified component. Upon implementing the model in the frying process of the food manufacturing company, specific components, including MC, motor, mixer heater, electric wiring, and terminal block, exhibit a risk priority number (RPN) of 40 or higher. This identified an electrical issue within the manufacturing process and environment. Consequently, we propose a methodology to identify latent failure modes that could escalate into fires or systemic issues if not promptly addressed. It is essential to note that while the FMEA presented in this study may not immediately impact food manufacturing, its applicability extends to various workplaces.