• Title/Summary/Keyword: Failure analysis

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An Analysis for Failure Mechanisms and Strength Evaluation on Brazed Joint (브레이징 접합부의 강도평가 및 고장분석)

  • Kang Ki-Weon;Shim Hee-Jin;Lee Byung-Jei;Jhang Kyung-Yung;Kim Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1298-1304
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    • 2006
  • The present paper is aiming at the evaluation for failure mechanisms and static strength of brazed joints used in household electronics. For these purposes, the failure analysis was performed on the various brazed joints, through the bursting, the micro-Victors hardness tests and 3-dimensional X-ray technique. The failure modes of brazed joints were classified into two different types, based on the results of bursting pressure test by means of self-designed internal-pressure testing machine. Their failure mechanism was dependent on the relationship between heat effect occurred in manufacturing process and internal flaws such as incomplete penetration and pin hole. Also, a finite element analysis was performed to evaluate the stress distribution with respect to the heat and the internal flaws.

Full-Field Stress Analysis For Prevention of Failure of Agricultural Machinery

  • Wei, Sogling
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.238-246
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    • 1996
  • When the important structures or components of agricultural machinery are designed, the full-filed methods of stress analysis can provide enough information in order to obtain lighter weight and prevent failure. The photoelasticity has been applicated to solve many practical engineering problems. The coating method provides full-field information, enabling the engineers to determine the complete distribution of surface strains and directly highlighting severely strained areas, especially for the welded frames of agricultural machinery. A combined method of model and prototype for strain analysis of excavator has been successfully applied to improve design. A measuring and recording system controlled by micro-computer and application software for dynamic event was studied. It can be widely used in structural failure analysis under cyclical loading . Typical application concerned stress field of crack tip and failure analysis of some mechanical structures are introduced are in roduced briefly in this paper.

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Study on Strain Localization and Progressive Failure of Concrete (콘크리트의 변형률 국소화 및 진행성 파괴에 관한 연구)

  • 송하원;김형운;우승민
    • Journal of the Korea Concrete Institute
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    • v.11 no.3
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    • pp.181-192
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    • 1999
  • The progressive failure following strain localization in concrete can be analyzed effectively using finite element modeling of fracture process zone of concrete with a finite element embedded discontinuity. In this study, a finite element with embedded discontinuous line is utilized for the analysis of progressive failure in concrete. The finite element with embedded discontinuity is a kind of discrete crack element, but the difficulties in discrete crack approach such as remeshing or adding new nodes along with crack growth can be avoided. Using a discontinuous shape function for this element, the displacement discontinuity is embedded within an element and its constitutive equation is modeled from the modeling of fracture process zone. The element stiffness matrix is derived and its dual mapping technique for numerical integration is employed. Then, a finite element analysis program with employed algorithms is developed and failure analysis results using developed finite element program are verified through the comparison with experimental data and other analysis results.

A Study on Failure Mode Analysis of Machining Center (머시닝센터의 고장모드 해석에 관한 연구)

  • Kim, Bong-Suk;Kim, Jong-Soo;Lee, Soo-Hun;Song, Jun-Yeup;Park, Hwa-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.74-79
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    • 2001
  • In this study, a failure mode analysis of CNC machining center is described. First, the system is classified through subsystems into components using part lists and drawings. The component failure rate and failure mode analysis are performed to identify the weak components of a machining center with reliability database. The failure probabilistic function of mechanical part is analyzed by Weibull distribution. The Kolmogorov-Smirnov test is also used to verify the goodness of fit.

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Nonlinear first ply failure analysis of composite skewed hypar shells using FEM

  • Ghosh, Arghya;Chakravorty, Dipankar
    • Structural Engineering and Mechanics
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    • v.68 no.1
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    • pp.81-94
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    • 2018
  • This paper uses the finite element method (FEM) considering geometrically nonlinear strains to study the first ply failure of laminated composite skewed hypar shell roofs through well-established failure criteria along with the serviceability criterion of deflection. Apart from validating the approach through solution of benchmark problems, skewed hypars with different practical parametric variations are studied for failure loads and tendencies. First ply failure zones are also identified to suggest design and non-destructive monitoring guidelines to the practising engineers. Recommendation tables regarding the design approaches to be adopted in specific cases and factor of safety values needed to be imposed on first ply failure load values for varying shell curvatures are also suggested in this paper. Providing practical inputs to design engineers is the main achievement of the present study.

A Study on Failure Mode Analysis for Reliability Assesment of Machining Center (공작기계의 신뢰성 평가를 위한 고장 모드 해석에 관한 연구)

  • 이수훈;김종수;김봉석;송준엽;이승우;박화영;박종권
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.1010-1013
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    • 2000
  • In this study, a failure mode analysis of CNC machining center is described. At first, the system is classified through subsystems into components using part lists and drawings. The components failure rate and failure mode analysis are performed to identify the weak components of a machining center with reliability database. The failure probabilistic function of mechanical part is analyzed by Weibull distribution. The Kolmogorov-Smirnov test is also used to verify the goodness of fit.

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Classification of Elevator Failure Using The Analysis of Failure Case (승강기 고장 사례 분석을 통한 고장분류)

  • Kim, Nak-Hoon;Jeong, Byung-Ho
    • Journal of the Korea Safety Management & Science
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    • v.16 no.3
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    • pp.209-218
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    • 2014
  • An accident related with elevators can cause death or serious injury of operators or passengers. This kind of a fatal accident is due to a failure of elevator. The reduction of failures of elevators is important to reduce the occurrence of elevator accident. Thus, this paper presents the results of analysis for the failure of elevators using the failure data of elevator. The results of analysis can be used to make a maintenance process of elevators.

Fault diagnosis of walking beam roller bearing by FTA (FTA(Fault Tree Analysis)기법을 이용한 이송용 대부하 베어링 고장 진단)

  • Bae, Y.H.;Lee, H.K.;Lee, S.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.110-123
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    • 1994
  • The development of automatic production systems have required inteligent diagnostic and monitoring function to repair system failure and reduce production loss by the failure. In order to perform accurate functions of intelligent system, inferencing about total system failure and fault analysis due to each mechanical component failures are required. Also the solution about repair and maintenance can be suggested from these analysis results. As an essential component of mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical defficiency, mechanical condition(vibration, overloading, misalignment) and environmental effect. This study described roller bearing fault train due to stress variation and metallurgical defficiency from lubricant failure by using FTA.

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A simple procedure to simulate the failure evolution

  • Chen, Zhen
    • Structural Engineering and Mechanics
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    • v.4 no.6
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    • pp.601-612
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    • 1996
  • To simulate the large-scale failure evolution with current computational facilities, a simple approach, that catches the essential feature of failure mechanisms, must be available so that the routine use of failure analysis is feasible. Based on the previous research results, a simple analysis procedure is described in this paper for failure simulation. In this procedure, the evolution of localization is represented by a moving surface of discontinuity, and the transition between continuous and discontinuous failure modes are described via the moving jump forms of conservation laws. As a result, local plasticity and damage models, that are formulated based on thermodynamic restrictions, are still valid without invoking higher order terms, and simple integration schemes can be designed for the rate forms of constitutive models. To resolve localized large deformations and subsequent cracking, an efficient structural solution scheme is given for Static and dynamic problems.

An Approach of Combining Failure Physics and Lifetime Analysis for Product Reliability Improvement: An Application to BGA(Ball Grid Array) Package (고장물리와 수명분석을 이용한 제품신뢰도 개선: BGA(Ball Grid Array) 패키지에 대한 사례연구를 중심으로)

  • Lee, K.T.;Shin, C.H.;Hahn, H.S.;Evans, J.W.;Kim, S.W.;Lee, H.J.
    • Journal of Korean Institute of Industrial Engineers
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    • v.25 no.2
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    • pp.204-216
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    • 1999
  • Failure physics and statistical lifetime analysis constitute the two extreme ends of the reliability engineering spectrum, and studies that relate failure mechanisms to failure distributions have been near non-existent. This paper is an attempt to stimulate interest to fill the gap between the two extremes and proposes an approach of combining them through i) developing a failure mechanism model, ii) generating failure times by Monte Carlo simulation with the model, iii) deriving the failure time distribution and evaluating the product reliability, and iv) improving the product reliability by the sensitivity analysis. An application of the proposed approach to the BGA(Ball Grid Array) surface mount package is also provided.

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