• 제목/요약/키워드: Failure, Reliability Analysis

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물류보관 랙선반시설물의 시스템신뢰성 해석 (System Reliability Analysis of Rack Storage Facilities)

  • 옥승용;김동석
    • 한국안전학회지
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    • 제29권4호
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    • pp.116-122
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    • 2014
  • This study proposes a system reliability analysis of rack storage facilities subjected to forklift colliding events. The proposed system reliability analysis consists of two steps: the first step is to identify dominant failure modes that most contribute to the failure of the whole rack facilities, and the second step is to evaluate the system failure probability. In the first step, dominant failure modes are identified by using a simulation-based selective searching technique where the contribution of a failure mode to the system failure is roughly estimated based on the distance from the origin in the space of the random variables. In the second step, the multi-scale system reliability method is used to compute the system reliability where the first-order reliability method (FORM) is initially used to evaluate the component failure probability (failure probability of one member), and then the probabilities of the identified failure modes and their statistical dependence are evaluated, which is called as the lower-scale reliability analysis. Since the system failure probability is comprised of the probabilities of the failure modes, a higher-scale reliability analysis is performed again based on the results of the lower-scale analyses, and the system failure probability is finally evaluated. The illustrative example demonstrates the results of the system reliability analysis of the rack storage facilities subjected to forklift impact loadings. The numerical efficiency and accuracy of the approach are compared with the Monte Carlo simulations. The results show that the proposed two-step approach is able to provide accurate reliability assessment as well as significant saving of computational time. The results of the identified failure modes additionally let us know the most-critical members and their failure sequence under the complicated configuration of the member connections.

고장모드 분석 프로그램을 통한 공작기계의 신뢰성 평가 (Reliability Assessment of Machine Tools Using Failure Mode Analysis Programs)

  • 김봉석;이수훈;송준엽;이승우
    • 한국공작기계학회논문집
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    • 제14권1호
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    • pp.15-23
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    • 2005
  • For reliability assessment for machine tools, failure mode analyses by two viewpoints were studied in this paper. First, this study developed the reliability data analysis program, which searches f3r optimal failure distribution like failure rate or MTBF(Mean Time Between Failure) using failure data and reliability test data of mechanical parts in the web. Moreover, this data analysis program saves both failure data or reliability data and their failure rate or MTBF for database establishment. Second, this paper conducted failure mode analysis through such performance tests as circular movement test and vibration testing for machine tools when reliability data is not available. A developed web-based analysis program shows correlations between failure mode and performance test result and also accumulates all the data. These kinds of data analysis programs and stored data furnish valuable information for improving the reliability of mechanical system.

다수의 고장모드를 가지는 기계부품의 신뢰성 분석 (Reliability Analysis of Mechanical Component with Multiple Failure Modes)

  • 장무성;최병오;강보식;박종원;이충성
    • 대한기계학회논문집A
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    • 제37권9호
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    • pp.1169-1174
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    • 2013
  • 대부분의 제품은 다수의 고장모드를 가지지만, 일반적으로 신뢰성 분석에서 고장모드 별로 분석하는 경우는 많지 않다. 또는 신뢰성 분석 시 고장모드에 대한 정보를 제공하지 않거나 대표적인 고장모드로 분석하기도 한다. 특히 신뢰성 인증시험에서 가정하고 있는 형상모수는 제품의 형상모수보다는 고장모드에 대한 형상모수 값이 더 중요하다. 본 연구에서는 다수의 고장모드를 가지는 기계부품에 대한 신뢰성 분석방법으로 경쟁 고장모드 분석방법과 혼합 와이블 분석방법을 소개한다. 그리고 3 가지 고장모드를 가지는 공기압 실린더의 사례에 대해 각 고장모드 별로 형상모수를 구하였으며, 3 가지 고장모드를 고려했을 때와 하나의 고장모드로 가정했을 때의 신뢰성 측도($B_{10}$ 수명, 특성 수명)을 비교하였다.

안벽 설계변수의 신뢰성 해석과 생애주기비용 분석 (Life Cycle Cost & Reliability Analysis of Quaywall Design Parameters)

  • 김홍연;윤길림;윤여원
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 추계 학술발표회
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    • pp.508-518
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    • 2008
  • Reliability and sensitivity analysis of the design parameters for a section of caisson type quaywall which is the most applicable in Korea were performed. It was tried to estimate probabilities of failure for the system of the multiple failure modes and to analyze LCC in the quaywall structure. The reliability analysis was performed by FORM. Also, sensitivity indices were estimated using the reliability indices, which may be used inferring effects of each design parameter on the reliability indices. As a result, the coefficient of friction between caisson and rubble, the moment by self weight and the moment of resistance mostly affected on the reliability indices in the sliding, overturning and foundation failure, respectively. System reliability theorem was applied in order to estimate the probabilities of failure for the system of the multiple failure modes. As the results of estimation of the probabilities of failure for the system, all cases were more conservative than those for the elements, according to both failure mode and load combination applied to series system. It entirely exceeded the target reliability index, but it was consistent with the theorem. According to the optimum LCC with the width of the caisson, the probability of failure exceeded the target probability of failure at then time. Therefore, it was judged to be insufficient to the practical application.

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Dominant failure modes identification and structural system reliability analysis for a long-span arch bridge

  • Gao, Xin;Li, Shunlong
    • Structural Engineering and Mechanics
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    • 제63권6호
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    • pp.799-808
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    • 2017
  • Failure of a redundant long-span bridge is often described by innumerable failure modes, which make the structural system reliability analysis become a computationally intractable work. In this paper, an innovative procedure is proposed to efficiently identify the dominant failure modes and quantify the structural reliability for a long-span bridge system. The procedure is programmed by ANSYS and MATLAB. Considering the correlation between failure paths, a new branch and bound operation criteria is applied to the traditional stage critical strength branch and bound algorithm. Computational effort can be saved by ignoring the redundant failure paths as early as possible. The reliability of dominant failure mode is computed by FORM, since the limit state function of failure mode can be expressed by the final stage critical strength. PNET method and FORM for system are suggested to be the suitable calculation method for the bridge system reliability. By applying the procedure to a CFST arch bridge, the proposed method is demonstrated suitable to the system reliability analysis for long-span bridge structure.

경사제의 다중 파괴모드에 대한 신뢰성 해석 (Reliability Analysis of Multiple Failure Modes of Rubble-Mound Breakwaters)

  • 이철응
    • 한국해안·해양공학회논문집
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    • 제20권2호
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    • pp.137-147
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    • 2008
  • 다중 파괴모드에 대한 경사제 제체의 시스템적 안정성을 신뢰성 이론으로 해석하였다. 먼저 경사제의 안정성과 관련된 네 개의 단일 파괴모드에 대한 신뢰함수가 수립되었다. 각각의 단일 파괴모드에 대한 AFDA 신뢰성 해석 모형이 개발되었으며, CIAD(1985)의 결과와 비교하여 만족스럽게 검증하였다. 단일 파괴모드에 대한 신뢰성 해석에서는 파괴확률 뿐만 아니라 파괴확률에 영향을 미치는 각 확률변수들의 영향계수를 산정하였다. 한편 경사제의 다중 파괴모드에 대한 신뢰성 해석을 수행하기 위해 세 가지, 일차해석법, 이차해석법 그리고 PNET, 해석법이 적용되었다. 해석 결과에 의하면 일차해석법은 파괴확률을 과다 추정하는 경향이 있다. 따라서 다중 파괴모드를 해석할 때는 각 파괴모드간의 상관성을 고려할 수 있는 이차해석법이나 PNET 해석법을 이용하는 것이 바람직하다. 마지막으로 파괴모드간의 상관성에 기인하는 파괴확률의 추가적인 발생 가능성을 다중 파괴모드 해석을 통하여 확인할 수 있었다.

평면뼈대구조의 신뢰성해석에 관한연구 (A study on Reliability Analysis for Plane Frame Structure)

  • 이중빈;신형우
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1989년도 가을 학술발표회 논문집
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    • pp.34-39
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    • 1989
  • Recent trends in design standards development have encouraged the use of probabilistic limit sate design concepts. Reliability analysis adopted in those advanced countries have the potentials that they afford for symplifying the design Process arid placing it on a consistent reliability based for various construction materials. This study is proposed in the reliability analysis of plane frame structures using second-order moment method(Level-II they). Lind-Hasofer's minimum distance method is use in the derivation of an mathematical algorithm as well as an determination of Correlation cofficients, reliability index and total reliability index depending on the multiple failure modes. In addition. This study is employed as a practical tool for the approximate reliability analysis. Results of the numerincal analysis showed that the difference between the reliability index of the failure probability of the multiple failure modes and the total reliability index of the failure probability with the simultaneous failure modes deviated nearly 3∼10% depending on tile performance functions.

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The Novel Concepts for Reliability Technology

  • Ryu, DongSu
    • Corrosion Science and Technology
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    • 제4권5호
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    • pp.201-206
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    • 2005
  • Starting with the meaning of the word quality, diverse concepts connoted by the term are examined. Instead of a bathtub curve, the desirable shape of a failure rate covering the entire life of a good product, which might be called hockey-stick line, is introduced. From the hockey-stick line and the definition of reliability, two measurements are extracted. The terms r-reliability (failure rate) and durability (product life) are explained. The conceptual analysis of failure mechanics explains that reliability technology pertains to design area. The desirable shape of hazard rate curve of electronic items, hockey-stick line, clarifies that Mean-Time-to-failure (MTTF) as the inverse of failure rate can be regarded a nominal life. And Bx life, different from MTTF, is explained. Reliability relationships between components and set products are explained. Reshaped definitions of r-reliability and durability are recommended. The procedure to improve reliability and the reasons for failing to identify failure mode are clarified in order to search right solutions. And generalized Life-Stress failure model is recommended for the calculation of acceleration factor.

초가속수명시험(HALT) 및 고장분석을 이용한 실장기판의 신뢰성 향상방안 (PCB Reliability Improvement Through HALT Test and Failure Analysis)

  • 송병석;조재립
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제4권2호
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    • pp.121-131
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    • 2004
  • HALT (Highly Accelerated Life Test) was performed to improve the reliability by removing the potential failure for newly developing PCB used for the vibration condition from 2OHz to 2OOHz. During HALT, it is found that the lead of Al electrolytic capacitor of SMD type is detached from PCB. As the result for the failure analysis and FEM (Finite Element Method), it is clarified that the root cause for this failure is the improper attachment of an Al electrolytic capacitor on PCB by the mistake of a PCB design. HALT was performed in previous condition to verify the failure analysis after molding an epoxy resin to overcome the PCB design mistake and it is not observed the same failure. Therefore, it is assumed that the same failure in field will be not occurred by the proper implementation.

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항공기용 연료계통 압력조절밸브의 FMEA를 적용한 신뢰성 설계 (Reliability Design Using FMEA for Pressure Control Regulator of Aircraft Fuel System)

  • 배보영;이재우;변영환
    • 한국항공운항학회지
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    • 제17권1호
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    • pp.24-28
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    • 2009
  • The reliability assessment is performed for Pressure Control Regulator of Aircraft Fuel System using reliability procedure which consists of the reliability analysis and the Failure Modes and Effects Analysis(FMEA). The target reliability as MTBF(Mean Time Between Failure) is set to 5000hr. During the reliability analysis process, the system is categorized by Work Breakdown Structure(WBS) up to level 3, and a reliability structure is defined by schematics of the system. Since the components and parts that have been collected through EPRD/NPRD. The predicted reliability to meet mission requirements and operating conditions is estimated as 4375.9hr. To accomplish the target reliability, the components and parts with high RPN have been identified and changed by analyzing the potential failure modes and effects. By changing the configuration design of components and parts with high-risk, the design is satisfied target reliability.

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