• Title/Summary/Keyword: Factory automation

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A Study on the Performance Evaluation System for the Construction Factory System Applied to High-Rise Building Construction in Korea (우리나라 초고층용(超高層用) 건설(建設)팩토리 개발(開發)을 위한 성능평가체계(性能評價體系)에 관(關)한 기초적(基礎的) 연구(硏究))

  • Choi, Won-Jun;Kim, Chang-Kyu;Song, In-Shick;Lim, Sang-Chae
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.11a
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    • pp.105-108
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    • 2007
  • This study aims to develop a performance evaluation system for the Construction Factory(CF). The CF is a kind of full automation system for building construction which consists of the lifting system for building materials, the built-up unit for steel structural components, the bolting robots, the control center for the site management, and the site covering system. The CF is developing now as a project of the construction automation and robotics. In this study we firstly reviewed the state-of-the-art of the construction automation and robotics in the foreign and the domestic, and investigated the precedent case of the CF such as the SMART System of Shimizu Co., Japan. We believe that without an objective evaluation of the results there won't be growth in technological R&D. Therefore, this study sees the developing CF as an new technology and method in building construction, and proposes the direction and frame of the appropriate evaluation which can be applied into the CF.

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Economic Analysis on the Automation System of the Cultivation Process in the Plant Factory (식물공장 재배 공정 자동화 시스템의 경제성 분석)

  • Jung, Mincheol;Kim, Handon;Kim, Jimin;Choi, Jeongmin;Jang, Hyounseung;Jo, Soun
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.4
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    • pp.57-64
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    • 2022
  • A plant factory is a facility that creates an artificial environment in a controlled space and produces plants systematically through automated facilities. However, automation in the cultivation process is insufficient compared to the internal environment control technology in plant factories. This causes the problem of an increase in operating costs due to the input of a large number of workers. Therefore, this study aims to evaluate economic feasibility by comparing before and after introducing automation in the cultivation process of plant factories. The target plant factory to be analyzed was selected, and the break-even point analysis method was used by comparing the cost required compared to the operating period. As a result, the break-even point was analyzed to be 3.4 years when automation was introduced into six processes for plant cultivation. Therefore, it can be judged that the introduction of automation is excellent in terms of economic feasibility when the target plant factory has been operated for more than 3.4 years. This study is expected to be used as basic data to analyze the economic feasibility of introducing automation in domestic and foreign plant factories.

Case Study on the Implementation of Facility AI Platform for Small and Medium Enterprises of Korean Root Industry (뿌리업종 중견중소기업의 설비 AI 플랫폼 구축에 관한 사례연구)

  • Lee, Byong Koo;Moon, Tae Soo
    • The Journal of Information Systems
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    • v.32 no.3
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    • pp.205-224
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    • 2023
  • Purpose This study investigates the impact of organizational characteristics on organizational performance through case studies of smart factory implementation in the context of Korean small and medium Enterprises (SMEs). To achieve this goal, this study adopts the smart factory index of KOSMO (Korea Smart Manufacturing Office) established by Korean Ministry of SMEs and Startups. We visited 3 firms implemented smart factory projects. This study presents the results of field study in detail with evaluation criteria on how organizational competences like AI technology adoption and facility automation can be exploited to positively influence organizational performance through smart factory implementation. Design/methodology/approach There are not so many results of empirical studies related to smart factories in Korea. This is because organizational support and user involvement are required for facility AI platform service beyond factory automation after the start of the 4th Industrial Revolution. Korean government's KOSMO (Korean Smart Manufacturing Office) has developed and proposed a level measurement index for smart factory implementation. This study conducts case studies based on the level measurement method proposed by KOSMO in the process of conducting case studies of three companies belonging to the root and mechanic industries in Korea. Findings The findings indicate that organizational competences, such as facility AI platform adoption and user involvement, are antecedents to influence smart factory implementation, while smart factory implementation has significant relationship with organizational performance. This study provides a better understanding of the connection between organizational competences and organizational performance through smart factory case studies. This study suggests that SMEs should focus on enhancing their organizational competences for improving organizational performance through implementing smart factory projects.

A Study on Strategic Utilization of Smart Factory: Effects of Building Purposes and Contents on Continuous Utilization (스마트 팩토리의 전략적 활용 연구: 구축 목적 및 내용이 지속적 활용에 미치는 영향)

  • Oh, Ju-Hwan;Kim, Ji-Dae
    • Korean small business review
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    • v.41 no.4
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    • pp.1-36
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    • 2019
  • The purpose of this study is to identify the relationships among purposes and contents of smart factory building and continuous utilization of smart factory. Specifically, this study identifies two types of purposes of smart factory building as follows: (1) improving productivity, (2) increasing flexibility. In this study, three aspects of smart factory building contents were suggested like this: (1) automation area (facility automation vs. work automation), (2) big data system focus (radical transformation vs. incremental improvement), and (3) value chain integration area (internal value chain integration vs. external value chain integration). In addition, we looked at how firm size moderates the purposes - contents - continuous utilization of smart factory relationship. A questionnaire survey was conducted on 151 manufacturing companies. More specifically, out of 151 companies, 100 are small-and-medium-sized enterprises and 51 large-sized enterprises. All questionnaires were targeted at companies with Smart Factory level above level 2. The analysis results of this study using Smart PLS statistical programs are as follows. First, the purposes of smart factory building including increasing productivity and flexibility had positive impacts on all of the contents of smart factory building. Second, all of smart factory building contents had positive impacts on the continuous use of smart factory except big data system for incremental improvement of manufacturing process. Third, the impacts of smart factory building purposes implementation on smart factory building contents varied depending on whether the purpose is productivity improvement or flexibility. Fourth, it was founded that firm size moderated the relationships of purposes - contents - continuous utilization of smart factory in such a way that large-sized firms tend to empathize the link between flexibility and smart factory building contents for continuous use of smart factory, while small-and-medium-sized-firms emphasizing the link between productivity and smart factory building contents. Most of the previous studies have focused on presenting current smart factory deployment cases. However, it is believed that this research has made a theoretical contribution in this field in that it established and verified a research model for the smart factory building strategy. Based on the findings from a working-level perspective, corporate practitioners also need to have a different approach to smart factory building, which should be emphasized depending on whether their purpose of building smart factory is to increase productivity or flexibility. In particular, since the results of this study identify the moderating effect of firm size, it is deemed necessary for firms to implement a smart factory building strategy suitable for their firm size.

The future Trends of Tobotics in Tndustrial Applications

  • Kwe;Fumio Harashima
    • The Magazine of the IEIE
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    • v.15 no.1
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    • pp.114-121
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    • 1988
  • The advent of microprocessor controls and robotics is rapidly changing the face of manufacturing throughout the world. Large and small companies alike are adopting these new methods to improve the efficiency of their operations. Factory Automation, which is in reality by robots, is playing more important role in economic competition and growth. Its core technology, i.e. robotics, is advanced in accordance with the remarkable progress of the computer technology and micro-electronics. Roughly speaking, its future might determine the fate of a national economy. In this paper, the future trends of such robotics and factory automation are described from a point of view of industrial application.

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An Analysis of Personal Computer Productivity Improvement through Factory Automation (생산자동화에 따른 컴퓨터공장의 생산성 변화)

  • Yoo, In-Sun;Kim, Byung-Jin
    • IE interfaces
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    • v.7 no.2
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    • pp.133-144
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    • 1994
  • The problem of productivity improvement is one of the most challenging problems facing the world economy. This paper studies an analysis of improving personal-computer(PC) company productivity through factory automation. It attempts to analyze value added productivity at the company level. The index measured will effectively help managers supervise their companys. This study justifies that the proposed approach will stimulate manager's profit-motivation by providing them with value-oriented management instead of quantity-oriented method.

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Development of Fuzzy Network Performance Manager for Token Bus Factory Automation Networks (퍼지기법을 이용한 공장자동화용 토큰버스 네트워크의 성능관리)

  • 이상오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.471-476
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    • 1995
  • This paper focues on development and implementation of a perfomance management algorithm for IEEE802.4 token bus networks to serve large-scale integrated manufacturing systems. Such factory automation networks have to satisfy delay constraints imposed on time-critical messages while maintaining as much network capacity as possible for non-time-critical messages. This paper presents the structure of a network performance manager that possesses the knowledge about perfomance management in a set of fuzzy rules and deriving its action through fuzzy inference mechanism. The efficacy of the performance management has been demonstrated by a series of simulation experiments.

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Scheduling of Factory Automation Systems Using Timed Petri Nets (시간 사양 페트리 네트를 이용한 공장자동화 시스템의 스케쥴링)

  • ;Zeungnam Bien
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.39 no.9
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    • pp.1006-1016
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    • 1990
  • A scheduler for a class of Factory Automation (FA) systems is suggested. The technique of Timed Petri Nets is used to model FA systems and, a new concept called Unit Timed Petri Nets is proposed to schedule the system. The scheduler consists of two parts, scheduling rules and input jobs. Since flexibility should be an indispensable ingredient of the scheduler for FA systems, the method using Timed Petri Nets is adopted to represent scheduling rules in a simple and systematic manner and the scheduler is implemented with the PROLOG language. The proposed scheduler is applied to the realistic problem of flow shop.

Construction of In-process Monitoring System using $C^{++}$ and Neural network ($C^{++}$과 신경망을 이용한 In-process 감시 시스템의 구축)

  • 조종래;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.95-98
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    • 2002
  • Monitoring of the cutting trouble is necessarily required to do Factory Automation and Intelligent manufacturing system. Therefore, we constructed a monitoring system using neural network in order to monitor of the cutting trouble. From obtained result, it is shown that the cutting trouble can be monitored effectively by neural network

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The Suggestion for Successful Factory Converging Automation by Reviewing Smart Factories in German (스마트 팩토리 사례를 통한 성공적 공장 융합 자동화 방안 도출)

  • Jeong, Tae-Seog
    • Journal of the Korea Convergence Society
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    • v.7 no.1
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    • pp.189-196
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    • 2016
  • The ultimate goal of this study is to investigate the cases with respect to smart factory that has been introduced by German government. To do this, the study suggest implications for manufacturing version 3.0 that is one of manufacturing revolution agendas in Korea. The main point of smart factory is the convergence between manufacturing and information and communications technologies such as CPS(Cyber-Physical Systems), MES(Manufacturing Execution Systems), 3D Printer, AI(Artificial Intelligence), and so forth. It is hard to accomplish a complete manufacturing automation. In fact, German government had experienced the failure in pursuing the smart factory agenda. But now the agenda is gradually realized by a variety of success stories from German. Thus, this study is to investigate the well-known success stories that came from German.