• Title/Summary/Keyword: Fabric density

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A Study for the Real-Time Textile Dimension Inspection System Using Image Processing Technique (영상처리 기법을 이용한 실시간 섬유 성량 검사 시스템 개발)

  • Lee, Eung-Ju;Bae, Seong-Ho
    • The Transactions of the Korea Information Processing Society
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    • v.7 no.3
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    • pp.992-999
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    • 2000
  • Textile dimension inspection is one of the basic issues in the textile dyeing and finishing industry. And also, it a plays an important role in the quality control of total fabric products. In this paper, we implement a real-time textile dimension inspection system which detects various real defects, defects positions of textile and the density of textiles. The proposed method consists of textile density measurement algorithms with zone-occurrence features from subband image which detect various types of real defects. The performance of the proposed method is tested with a number of real textile samples with 10 types of defects and three basic structures of textile. By the dimension inspection of textile at continuous stages in the fabrication process, it is possible to measure the density of textile up to 150m/min and to detect the defect of textile at real time within $\pm$1% error percentages. And also it can be monitored the condition of textile throughout at all the significant working process and can be improved textile quality.

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Modeling and Simulation of the Linear Density Variation by Repetitive MD-Impacts in a Winding/Unwinding Control Process (Winding/Unwinding 제어공정에서 반복 충격에 기인한 MD-밀도 변동의 모델링과 시뮬레이션)

  • Huh You;Kim Hyung-J.;Kim Jong-S.;Chun Doo-H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.321-322
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    • 2006
  • In many manufacturing processes such as web formation, manufacturing of paper and nonwoven, fabric weaving, etc., planar sheets are transported and at the same time appropriate tension is imposed. The input material rolled up on beams is fed by unwinding the beam and the processed is then taken up on beams by winding it. While processed, the planar sheets are thrown under the processing load of impulse form, which causes irregular thickness of the processed sheet. To improve the quality of the product, a dynamic model is needed and the dynamic characteristics is to be analyzed by simulation. This study shows that density variation dynamics of the in-process-sheet in the machine direction can be described at each moment of disturbing impacts in forms of difference equations, while the impacts and tension, the time-dependency of the material properties were taken into account. Simulation showed the most serious variation of the density occurred in the process starting phase. The starting velocity curve with step form showed the least variation of the density. As the time order of the function of the starting velocity cure becomes higher, the density variation gets greater.

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The Study on the fabrics of Gilt-Bronze Shoes Found at the Tomb of King Mu-Ryeong of Baekje (백제 무령왕릉 출토 금동리(金銅履) 수착 직물 연구)

  • Cho, Hyo-Sook;Lee, Eun-Jin;Jeon, Hyun-Sil
    • Journal of the Korean Society of Costume
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    • v.57 no.1 s.110
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    • pp.93-104
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    • 2007
  • This study is considered about the fabrics culture of Baekje Period by analyzing the fabrics pieces at a inner part of the It-bronze shoes found at the tomb of King Mu-ryeong in 1971 AD. The analysis methods of the fabrics pieces are a photographing of fabrics pieces surface by VMS, Digital camera(Nikon Coolpix 995) and the analysis of samples by SEM, XRD and FT-IR. It is assumed this fabrics pieces are the inner shoes, which consisted of compound woven silk at outward, some of tabby and a hemp at inward and the braids for decoration, of the gilt-bronze shoes. The features are as follows. 1. All of compound woven silk are the warp-faced compound tabby of plain fabrics and the density is various from high to low one. Compound woven silk which is attached the gilt-bronze shoes of the tomb of King Mu-ryeong weaves in high density by a thick thread. The fibers material of compound woven silk prove to be a silk by the analysis of wrap samples by SEM, XRD and FT-IR. 2. Tabby are excavated under the condition which attached on reverse side of compound woven silk. Those ran classify two types. First, the fine weaving by high density of wrap and weft. Second, the loose warp weaving with one warp and some of weft. 3. Hemp is almost ramie by SEM analysis and the density is different. Ramie which supposed to be attached Guem has the very low density. In addition to, Ramie pieces, excavated in condition and weaved finely, proved the conspicuous weaving skill in Baekje period. 4. Various kinds of braid are found and these ones classifies by fiber material and entwining way. Two types out of these are the one of silk thread, decorates the upper, middle parts of compound woven silk shoes and the other of hemp thread, decorates the lower parts.

Real-Time Textile Dimension Inspection System Using Zone-Crossing Method, Distortion Angle Classifier and Gray-Level Co-occurrence Matrix Features (영역교차법, 왜곡각 분류자 및 명암도 상관행렬 특징자를 이용한 실시간 섬유 성량 검사 시스템)

  • 이응주;이철희
    • Journal of Korea Multimedia Society
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    • v.3 no.2
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    • pp.112-120
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    • 2000
  • In this paper, we implement a real-time textile dimension inspection system. It can detect various types of real defects which determine the quality of fabric product, defect positions of textile, classify the distortion angel of moving textile and the density. In the implemented system, we measure the density of textile using zone-crossing method with optical lens to solve the noise and real-time problems. And we compensate distortion angel of textile with the classification of distortion types using gaussian gradient and mean gradient features. And also, it detecs real defects of textile and its positions using gray level co-occurrence matrix features. The implemented texile demension inspection systemcan inspect textile dimensions such as density, distortion angle, defect of textile and defect position at real-time. In the implemented proposed texitile dimension inspection system, It is possible to calculate density and detect default of textile at real-time dimension inspection system, it is possible to calculate density and detect default of textile at textile states throughout at all the significant working process such as dyeing, manufacturing, and other texitle processing.

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Comparison of Mechanical Properties of Electrospun Nanofiber Web Layered Systems and Conventional Breathable Waterproof Fabrics (전기방사한 나노섬유 웹 처리소재와 상용 투습방수소재의 역학적 특성 비교)

  • Youn, Bo-Ram;Lee, Seung-Sin
    • Science of Emotion and Sensibility
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    • v.13 no.2
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    • pp.391-402
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    • 2010
  • In this study, breathable waterproof materials were prepared by electrospinning. Five kinds of electrospun nanofiber web layered systems with different levels of nanofiber web density, as well as different substrates and layer structures were fabricated, and their mechanical properties (tensile, bending, shear, compression, surface, and thickness & weight) were measured by the KES-FB system and compared with those of conventional breathable waterproof fabrics (densely woven fabric, PTFE laminated fabric and PU coated fabric). The KES-FB measurements demonstrate that the lab-scale nanofiber web layered systems are more flexible and fuller than commercial nanofiber web layered systems, which have a more compact structure than the lab-scale nanofiber web layered systems. Densely woven fabrics and lab-scale nanofiber web layered systems showed lower values of tensile linearity (LT), bending stiffness (B), and shear stiffness (G) than those of PU coated and PTFE laminated fabric. These results indicate that they are more flexible and have less resistance to the shearing movement, corresponding to a more pliable material having a better drape, than PU coated fabrics and PTFE laminated fabrics.

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A study on the differentiation of MC3T3-E1 incubated on the layer-built silica/polycaprolactone non-woven fabric produced by electrospinning (전기방사법으로 제조된 실리카/폴리카프로락톤 적층형 부직포에 배양한 골아 세포의 중식, 분화에 관한 연구)

  • AN, Min-Kuk;Kim, Kyoung-Hwa;Kim, Tae-II;Lee, Yong-Moo;Rhee, Sang-Hoon;Ku, Young;Rhyu, In-Chul;Chung, Chong-Pyoung;Han, Soo-Boo;Seol, Yang-Jo
    • Journal of Periodontal and Implant Science
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    • v.37 no.1
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    • pp.115-124
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    • 2007
  • Silica is known as a promising osteoconductive material, and polycaprolactone is a bioactive and degradable material. The purpose of this study was to monitor the differentiation of MC3T3-E1 cells cultured on the layer-built silica/poly caprolactone non-woven fabric produced by electrospinning. Non-woven fabric (silica, polycaprolactone, PSP, SPS) was made by electrospinning and they were inserted in the 48 well cell culture plate. MC3T3-E1 cells were prepared by subculture. Cells were seeded to each well $1{\times}10^5$ concentration per well. Dulbecco's modified eagle medium with 10% FBS and 1% antibiotic-antimycotic solution was used. Confocal laser scanning microscope was taken 4 hours after incubation (95% air. 5% $CO_2$, $37^{\circ}C$). Cell proliferation was monitored by spectrophotometer on 1, 7, 14 days, and the morphology of the growing cells was observed by field emission scanning electron microscope. To monitor the differentiation of osteoblasts on the materials, MC3T3-E1 cells were incubated in 48 well culture plate after seeding with the density of $1{\times}10^5$ concentration. Then ELISA kit & EIA kit were used on to assess osteocalcin and osteopontin expression respectively. The other conditions were the same as above. MC3T3-E1 cells were proliferated well on all of the materials. There were no statistical differences among them. The osteopontin expression of silica, PSP, SPS was significantly higher than other groups on day 3 (p/0,05), but after that time, there were no statistically signigicant differences. The osteocalcin expression was significantly higher in silica and PSP than other groups on day 14. These findings show that PSP was as good as silica on the effect of osteoblast differentiation. The PSP non-woven fabric may have the possibility as bone graft materials.

Impregnation Behavior of SiCf/SiC Composites Depending on the Polycarbosilane Precursor and Solvent (폴리카보실란의 종류와 용제에 따른 SiCf/SiC복합재의 충진 거동)

  • Kim, Sun-Han;Jung, Yang-Il;Park, Jeong-Yong;Kim, Hyun-Gil;Koo, Yang-Hyun;Hong, Sun-Ig
    • Korean Journal of Materials Research
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    • v.24 no.9
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    • pp.474-480
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    • 2014
  • Process conditions for the impregnation of polycarbosilane preceramic polymer into SiC-based composites were investigated. Two kinds of preceramic polymer (PCP) was impregnated into SiC-fiber fabrics with different solvents of n-hexane and divinylbenzene (DVB). Both microstructural observations and mechanical tests were conducted to evaluate the impregnation. The matrix phases were particulated in the case of hexane solvents. Apparent relative density of the matrix was about 78.8%. The density of matrix was increased to about 96.1-98.8% when the DVB was used; however, brittle fracture was observed during a bending test. The modulus of toughness was less than $0.74J/m^3$. The fabric impregnated with a mixed PCP-dissolved solution showed intermediate characteristics with relative high density of filling (apparent density of ~96.1%) as well as proper bending behavior. The modulus of toughness was increased to about $5.31J/m^3$. The composites developed by changing the precursor and solvent suggested the possibility of fabricating SiCf/SiC composites without a fiber to matrix interphase coating.

Preparation and Characterization of Stretch Fabric : Shrinkage and Elasticity Properties (신축성사 개발 및 물성평가 : 수축률 및 신축성의 평가)

  • Kang, Ki-Hyuk;Kim, Young-Sung;Son, Young-A
    • Textile Coloration and Finishing
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    • v.22 no.2
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    • pp.173-179
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    • 2010
  • In this study, we determine the stretch and shrinkage properties of conjugated yarns. The shrinkage(%) and elasticity(%) were determined by applying twist conditions of 0, 350, 800, 1000, 1200, 1400, 1600, 2000 T/M (twisting per meter). It is found that the shrinkage(%) and elasticity(%) gradually decreased with increasing T/M. Especially the elasticity(%) dramatically decreased over 1400 T/M condition. In contrast, it is showed that the handle and drapery properties decreased below 1000 T/M, which indicates that the optimal T/M condition could be 1000~1400. The effect of shrinkage(%) and elasticity(%) with different steam setting temperatures (60, 70, 80 and $90^{\circ}C$) was also determined. The shrinkage(%) decreased with increasing setting temperature, while the elasticity not changed. In this context, the optimal steam setting temperature could be $80^{\circ}C$ because it is not easy to weave with the yarns which was set below $80^{\circ}C$. The elasticity(%) decreased with increasing the density of warp and weft. To produce soft handle, excellent drapery and good stretch fabrics, the warp density needs to be reached by 90% of the ideal warp density. In the case of NaOH treatments to the fabrics, the elasticity(%) increased with increasing weight reduction. Therefore, this study have demonstrated that the conjugated yarns with core yarn and the SDY CD(cation dyeable spindraw yarn) as an effect yarn would be appropriate to produce excellent mixture-yarn, which displays clean appearance, good handle and excellent elasticity, The optimized conditions are as follows; 1000~1200 twist per meter, $80^{\circ}C$ steam setting temperature, 90% of ideal warp density and relaxation condition treated with 5g/l NaOH concentration.

Moisture-dependent Physical Properties of Detarium microcarpum Seeds

  • Aviara, Ndubisi A.;Onaji, Mary E.;Lawal, Abubakar A.
    • Journal of Biosystems Engineering
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    • v.40 no.3
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    • pp.212-223
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    • 2015
  • Purpose: Physical properties of Detarium microcarpum seeds were investigated as a function of moisture content to explore the possibility of developing bulk handling and processing equipment. Methods: Seed size, surface area, and 1,000-seed weight were determined by measuring the three principal axes, measuring area on a graph paper, and counting and weighing seeds. Particle and bulk densities were determined using liquid displacement and weight in a measuring cylinder, respectively. Porosity was computed from particle and bulk densities. Roundness and sphericity were measured using shadowgraphs. Angle of repose and static and kinetic coefficients of friction were determined using the vertical cylindrical pipe method, an inclined plane, and a kinetic coefficient of friction apparatus. Results: In the moisture range of 8.2%-28.5% (db), the major, intermediate, and the minor axes increased from 2.95 to 3.21 cm, 1.85 to 2.61 cm, and 0.40 to 1.21 cm, respectively. Surface area, 1,000-seed weight, particle density, porosity, and angle of repose increased from 354.62 to $433.19cm^2$, 3.184 to 3.737 kg, 1060 to $1316kg/m^3$, and 30.0% to 53.1%, respectively, whereas bulk density decreased from 647.6 to $617.2kg/m^3$. Angle of repose increased from $13.9^{\circ}$ to $28.4^{\circ}$. Static and kinetic coefficients of friction varied between 0.096 and 0.638 on different structural surfaces. Conclusions: Arithmetic mean, geometric mean, and equivalent sphere effective diameters determined at the same moisture level were significantly different from each other, with the arithmetic mean diameter being greatest. Surface area, 1,000-seed weight, particle density, porosity, and angle of repose all increased linearly with moisture content. Bulk density decreased linearly with moisture content. The coefficients of friction had linear relationships with moisture content. The highest values of static and kinetic coefficients of friction were observed on galvanized steel and hessian fabric, respectively, whereas the lowest values were observed on fiberglass.

A Statistical Study on the Warmth Retaining Properties of Fabrics (직물의 보온성에 관한 통계학적연구)

  • Lee Kwang Bae;Lee Dong Pyo
    • Journal of the Korean Society of Clothing and Textiles
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    • v.9 no.1
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    • pp.17-27
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    • 1985
  • In order to investigate the warmth retaining properties of fabrics some characteristics such as thickness. porosity, packing density, thermal conductivity, moisture regain and air permeability were measured and experimental results were analysed statistically to relate the warmth retaining properties with those characteristics. From the analysis, the following results were obtained. 1. When the warmth retaining properties of fabrics (Y) are dependent variable and thickness ($x_1$), porosity ($x_2$), packing density ($x_3$), thermal conductivity ($x_4$), moisture regain ($x_5$) and air permeability ($x_6$) are independent variables, the regression equation of warmth retaining properties can be represented as follows. 1) Y= 1.6005+46.817$x_1$, (R=0.9487) 2)Y=-1.4187+26.5072$x_1$+0.2055$x_2$(R=0.9704) 3) Y= -3.6908+17.4482$x_1$+0.1782$x_2$+28.3243$x_3$ (R=0.9756) 4) Y=0.9202+16.9553$x_1$+0. 1167$x_2$+30.3577$x_3$+1.8884$x_4$ (R=0.9792) 5) Y=0.9353+17.2266$x_1$+0.1177$x_2$+28.9821$x_3$-1.8302$x_4$+0.0151$x_5$ (R=0.9792) 6) Y=0.7583+17.2343$x_1$+0.1196$x_2$+28.8830$x_3$-1.8336$x_4$+0.0187$x_5$0.0004$x_5$ (R=0.9792) 2. The warmth retaining properties of fabrics are merely affected by adding thermal conductivity, moisture regain and multiple regression equation which contains thickness, porosity and packing density as variables. Therefore the multiple regression which contains thickness, porosity and packing density as variables Y=-3.6908+17.4482$x_1$+0.1782$x_2$+28.3243$x_3$ is highly practical.

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