• 제목/요약/키워드: FMLs

검색결과 11건 처리시간 0.018초

섬유/금속 적층판의 저속 충격 거동 (Impact Behavior of Fiber/Metal Laminates (FMLs) under Low Velocity)

  • 석우;김승현;김병선;송정일
    • Composites Research
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    • 제23권1호
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    • pp.8-16
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    • 2010
  • 섬유금속 적층판(FMLs)은 손상허용도를 향상시키고 무게를 줄이는데 적합하여 항공우주 응용의 신소재로 각광을 받고 있다. 본 연구에서는 우선 섬유와 알루미늄을 이용하여 적층판을 제조하여 인장시험을 수행 후 FMLs의 기계적 물성을 평가하였다. 또한 알루미늄과 섬유적층의 변화를 주어 낙추충격시험기(Drop Weight Impact Tester)를 이용하여 저속충격하에서 낙추 높이를 조절하여 각 종류의 시험편 마다 충격시간에 따른 하중과 충격흡수에너지를 각각 비교하였다. 추가로 유한요소해석을 이용하여 시험조건과 동일 조건하 인장과 충격거동해석을 수행한 결과를 실험치와 비교하여 실험과 이론해석이 잘 일치함을 보였다.

자기 강화형 폴리프로필렌을 이용한 섬유 금속 적층판의 성형성에 관한 수치해석적 연구 (Numerical Study of the Formability of Fiber Metal Laminates Based on Self-reinforced Polypropylene)

  • 이병언;김정;강범수;송우진
    • 소성∙가공
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    • 제22권3호
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    • pp.150-157
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    • 2013
  • Fiber metal laminates (FMLs) are layered materials comprised of thin metal sheets and fiber reinforced plastic (FRP). This paper presents the numerical study of the formability enhancement of FMLs composed of an aluminum alloy and self-reinforced polypropylene (SRPP) composite. In this study, a numerical simulation based on finite element (FE) modeling is proposed to evaluate the formability of FMLs using ABAQUS/Explicit. The FE model, which included a single layer of solid and shell elements to model the blank, used discrete layers of the solid element with a contact model and shell elements with a friction based model for the aluminum alloy-composite interface conditions. This method allowed the description of each layer of FMLs and was able to simulate the interaction between the layers. It is noted through this research that the proposed numerical simulation described properly the formability enhancement of the FMLs and the simulation results showed good agreement with experimental results.

잔류응력을 고려한 섬유 금속 적층판의 기계적 물성치 예측에 관한 이론적 연구 (Analytical Study for the Prediction of Mechanical Properties of a Fiber Metal Laminate Considering Residual Stress)

  • 강동식;이병언;박으뜸;김정;강범수;송우진
    • 소성∙가공
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    • 제23권5호
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    • pp.289-296
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    • 2014
  • Uniaxial tensile tests were conducted to accurately evaluate the in-plane mechanical properties of fiber metal laminates (FMLs). The FMLs in the current study are comprised of a layer of self-reinforced polypropylene (SRPP) sandwiched between two layers of aluminum alloy 5052-H34. The nonlinear tensile behavior of the FMLs under in-plane loading conditions was investigated using both numerical simulations and a theoretical analysis. The numerical simulation was based on finite element modeling using the ABAQUS/Explicit code and the theoretical constitutive model was based on the volume fraction approach using the rule of mixture and a modification of the classical lamination theory, which incorporates the elastic-plastic behavior of the aluminum alloy and the SRPP. The simulations and the model are used to predict the inplane mechanical properties such as stress-strain response and deformation behavior of the FMLs. In addition, a post-stretching process is used to reduce the thermal residual stresses before uniaxial tensile testing of the FMLs. Through comparison of both the numerical simulations and the theoretical analysis with the experimental results, it is concluded that the numerical simulation model and the theoretical approach can describe with sufficient accuracy the actual tensile stress-strain behavior of the FMLs.

유한요소해석을 통한 탄소섬유-연강 적층판의 저속 충격 해석 모델 개발 (Development of Low-Velocity Impact Analysis Model of Carbon-Steel Laminates through Finite Element Analysis)

  • 박병진;이동우;송정일
    • Composites Research
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    • 제31권5호
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    • pp.215-220
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    • 2018
  • 본 연구에서는 적층 패턴이 다른 5가지 섬유금속적층판(Fiber Metal Laminates, FMLs)에 대한 유한요소해석을 수행하여 선행 연구로 수행한 낙추충격시험과의 유사성을 검증하였고, 효과적인 저속 충격 해석 모델을 개발하였다. 또한 동일한 두께를 가지는 연강(mild steel)과 에너지흡수율을 비교하여 Carbon-Steel 섬유금속적층판의 내충격성을 확인하였다. Carbon-Steel 섬유금속적층판은 동일한 두께를 가지는 연강에 비하여 우수한 충격흡수율을 보였으며, 모든 적층 패턴에서 96% 이상의 높은 에너지흡수율 갖는 것을 확인하였다. 본 연구에서 제시한 저속 충격 해석 모델은 복합형상 및 자동차 구조체 연구에 효과적으로 적용할 수 있을 것으로 판단된다.

GFRP/Al 복합재료의 접합부 레이저 패턴이 계면인성에 미치는 영향 (Effect of Bonding Surface Laser Patterns on Interfacial Toughness of GFRP/Al Composite)

  • 심우용;윤유성;권오헌
    • 한국안전학회지
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    • 제38권2호
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    • pp.1-7
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    • 2023
  • Fiber-metal laminates (FMLs) and polymer matrix composites (PMCs) are formed in various ways. In particular, FMLs in which aluminum is laminated as a reinforced layer are widely used. Also, glass fiber-reinforced plastics (GFRPs) are generally applied as fiber laminates. The bonding interface layer between the aluminum and fiber laminate exhibits low strength when subjected to hot press fabrication in the event of delamination fracture at the interface. This study presents a simple method for strengthening the interface bonding between the aluminum metal and GFRP layer of FML composites. The surfaces of the aluminum interface layer are engraved with three kinds of patterns by using the laser machine before the hot press works. Furthermore, the effect of the laser patterns on the interfacial toughness is investigated. The interfacial toughness was evaluated by the energy release rate (G) using an asymmetric double cantilever bending specimen (ADCB). From the experimental results, it was shown that the strip type pattern (STP) has the most proper pattern shape in GFRP/Al FML composites. Therefore, this will be considered a useful method for the safety assessment of FML composite structures.

다구찌 기법을 이용한 이종재료 경사 홀 클린칭 접합부 수평 방향 접합강도 예측 및 검증 (Prediction and Verification of Lateral Joining Strength for Tapered-Hole Clinching using the Taguchi Method)

  • 강동식;박으뜸;;강범수;송우진
    • 소성∙가공
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    • 제25권1호
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    • pp.36-42
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    • 2016
  • Fiber metal laminates (FMLs) are well known for improved fatigue strength, better impact resistance, superior damage tolerance and slow crack growth rate compared to traditional metallic materials. However, defects and loss of strength of a composite material can occur due to the vertical load from the punch during the joining with a dissimilar material using a conventional clinching method. In the current study, tapered-hole clinching was an alternative process used to join Al 5052 and FMLs. The tapered hole was formed in the FML before the joining. For the better understanding of static and dynamic characteristics, a clinched joining followed by a tensile-shear test was numerically simulated using the finite element analysis. The design parameters were also evaluated for the geometry of the tapered hole by the Taguchi method in order to improve and compare the lateral joining strength of the clinched joint. The influence of the neck thickness and the undercut were evaluated and the contribution of each design parameter was determined. Then, actual experiments for the joining and tensile-shear test were conducted to verify the results of the numerical simulations. In conclusion, the appropriate combination of the design parameters can improve the joining strength and the cross-sections of the tapered-hole clinched joint formed in the actual experiments were in good agreement with the results of the numerical simulations.

다구찌 기법을 이용한 섬유금속적층판과 Al 5052 합금의 경사 홀 클린칭 접합력 향상을 위한 수치적 연구 (Numerical Study for the Improvement of Tapered-hole Clinching Joint Strength of Fiber Metal Laminates and Aluminum 5052 using the Taguchi Method)

  • 강동식;이병언;박으뜸;김정;강범수;송우진
    • 소성∙가공
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    • 제24권1호
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    • pp.37-43
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    • 2015
  • The purpose of the current study is to improve the clinching joint strength of aluminum and fiber metal laminates (FMLs) comprised of three layers. The joining of FML and Al 5052 by a conventional clinching joint has some disadvantages such as necking of the upper sheet, lack of interlocking, defects caused by the vertical load, and especially loss of strength of the composite material due to the low ductility. In the current study, a tapered-hole clinching method is proposed as an alternative for the joining of Al 5052 and FMLs. A hole with a tapered shape is formed before the joining process. The design parameters were evaluated using the Taguchi method for the geometry of the tapered hole in order to determine the maximum separation load. The diameter of the punch corner, clearance, punch stroke and the tapered length were used as the main variables in the Taguchi method. In conclusion, the contribution ratio for each of the fours variable examined was 35.07%, 22.44%, 21.32% and 14.11%, respectively. In addition, the appropriate combination of the design parameters can make a 5% improvement in the vertical direction joint strength.

Awareness Survey on Knowledge of Microbial Infectious Causes of Cancer in Northern State of Sudan

  • Ahmed, Hussain Gadelkarim
    • Asian Pacific Journal of Cancer Prevention
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    • 제13권11호
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    • pp.5497-5500
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    • 2012
  • Objective: The aim of this study was to assess the level of cancer awareness after delivering educational programs by assessing the awareness in regard to the role of microbial infectious agents in the etiology of some cancers. Methodology: Data were collected during Cancer Awareness and Educational Programs which were conducted at various places such as schools, clubs, mosques and Government health centres. This survey included 200 participants. Results: Of the persons who responded to the question, whether some viruses, bacteria, parasites and fungi, can cause cancer, 111/134 (82.8%), 105/129 (81.4%), 102/124 (82.8%) and 95/122 (77.8%), respectively, answered yes. Conclusion: The level of cancer awareness is low amongst Sudanese northern state inhabitants even after delivering an educational program.

고전적층이론을 이용한 섬유금속적층판의 열 . 거동 연구 (Study on the Thermo-Mechanical Behaviors of Fiber Metal Laminates Using the Classical Lamination Theory)

  • 최흥섭;노희석;강길호;하민수
    • 대한기계학회논문집A
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    • 제28권4호
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    • pp.394-401
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    • 2004
  • In this study the mechanical behaviors of fiber metal laminates(FMLs) such as ARALL, GLARE and CARE which are recently developed as new structural materials and known to have excellent fatigue resistant characteristics while with relatively low densities compared to the conventional aluminum materials, are considered through the classical lamination theory. The mechanical properties such as elastic moduli, thermal expansion coefficients and hygro-thermally induced residual stresses in the fiber metal laminates are obtained and compared each other. Also, carpet plots of effective elastic moduli, Poisson's ratio and the thermal expansion coefficient for GLARE FML are plotted.

Axial buckling response of fiber metal laminate circular cylindrical shells

  • Bidgoli, Ali M. Moniri;Heidari-Rarani, Mohammad
    • Structural Engineering and Mechanics
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    • 제57권1호
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    • pp.45-63
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    • 2016
  • Fiber metal laminates (FMLs) represent a high-performance family of hybrid materials which consist of thin metal sheets bonded together with alternating unidirectional fiber layers. In this study, the buckling behavior of a FML circular cylindrical shell under axial compression is investigated via both analytical and finite element approaches. The governing equations are derived based on the first-order shear deformation theory and solved by the Navier solution method. Also, the buckling load of a FML cylindrical shell is calculated using linear eigenvalue analysis in commercial finite element software, ABAQUS. Due to lack of experimental and analytical data for buckling behavior of FML cylindrical shells in the literature, the proposed model is simplified to the full-composite and full-metal cylindrical shells and buckling loads are compared with the available results. Afterwards, the effects of FML parameters such as metal volume fraction (MVF), composite fiber orientation, stacking sequence of layers and geometric parameters are studied on the buckling loads. Results show that the FML layup has the significant effect on the buckling loads of FML cylindrical shells in comparison to the full-composite and full-metal shells. Results of this paper hopefully provide a useful guideline for engineers to design an efficient and economical structure.