• 에너지공학
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• 제24권1호
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• pp.10-16
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• 2015

최근 신뢰성을 기반으로 한 기법을 철도차량 유지관리에 도입, 적용하기 위해 많은 계획을 세우고 정착시키려는 업무가 진행되고 있으나 시간 및 비용대비 성과에 대해 기술적인 향상이 필요하다. 신뢰성기반의 유지관리 활동은 군수분야에서 시작하여 원자력, 항공 분야 등에서 가장 활발히 추진중이지만 국내철도 현장에도 접목하려는 연구를 본 논문에서 제시하였다. 철도 운영기관에서 신뢰성관련 업무를 도입하거나 적용하기 위해서는 우선 내부의 유지관리 환경을 검토할 필요가 있으며, 이러한 검토결과를 기반으로 각종 신뢰성 기법들을 철도현장에 맞게 적용하고, 특화된 신뢰성프로세스의 정립과 주요 대상 시스템을 선정하여 RCM (Reliability Centered Mainteinance)기법을 적용하여 적정성을 검토하였다. 그 결과 철도차량 유지관리를 보다 체계적이고 합리적인 방법으로 시행하기 위한 절차를 제시하였다.

• 산업경영시스템학회지
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• 제44권3호
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• pp.50-63
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• 2021

There has been a steady rate of accident in Coal Thermal Power Plants which have relatively higher chance of mortality. However, neither the systematic view of safety management nor the methodology such as safety factors or system requirements are yet to be studied in detail. Therefore, this study aims to propose a methodology to preemptively deal with safety issues and to secure fact focused responsibility in safety. It consists of two main parts. First, the Safety Measurement Index(SMI) with total 50 factors is proposed by analyzing the key factors that contribute to safety accidents based on failure mode and effect analysis (FMEA) and quality function deployment (QFD). To analyze the safety requirements, index presented by major countries and organizations are discussed. Second, main features of intelligent CCTV are studied to determine their relative importance for the framework of Smart Safety Management System (SSMS). Main features are discussed with four technological steps. Also, QFD was held to analyze to analyze how key technologies deal with Quality Measurement Index(QMI). The research results of this study reveal that scientific approaches could be utilized in integrating CCTV technologies into a smart safety management system in the era of Industry 4.0. Moreover, this reasearch provides an specific approach or methodology for dealing with safety management in Coal Thermal Power Plant.

• 대한의용생체공학회:의공학회지
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• 제44권1호
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• pp.1-10
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• 2023

With the announcement of MEDICAL DEVICE REGULATION 2017/745 (MDR) on April 5 2017, medical device manufacturers shall apply ISO 14971:2019 (3^rd) revised in December 2019. However, there is not much related information and guidance available to medical device manufacturers, especially single use medical device. Risk management process basically follow 5 steps which are Risk Analysis, Risk Evaluation, Risk Control, Evaluation of overall residual risk and post-production activities. The purpose of this study is to provide a guidance of from risk analysis with Failure Mode and Effects Analysis (FMEA) table to overall residual risk evaluation for the single use medical device and to reflect it in a Periodic Safety Update Reports (PSUR) to satisfy with MDR requirements with single use medical device which are widely used and manufactured FDA class 2 or CE class IIb as examples. For this study, single use medical device manufacturer can adopt ISO 14971:2019 in accordance with MDR requirements and it can be extended to the PSUR. But there are still limitations to adopt to the all-single use medical device especially high class, private device and implantable device. So, Competent Authority (CA) shall publish more guidance for the single use medical device.

• 한국산업융합학회 논문집
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• 제26권1호
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• pp.95-103
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• 2023

The domestic remanufacturing industry is concentrated in auto parts, so it is necessary to expand into various industries. In the domestic aluminum industry, the extrusion process accounts for more than 40% of the total, but the old and management of the extrusion equipment is not done properly. In particular, the extruder has a structure in which equipment is not replaced until major parts are damaged or worn, so there are problems such as lower process precision, productivity and production efficiency compared to new equipment, and high maintenance costs. In this study, the old extruder was remanufactured for major high-risk parts through Failure Mode and Effect Analysis(FMEA), and the process level and performance of the extruder were evaluated before and after remanufacturing. Compared to the existing extruder, the standard deviation of the remanufacture extruder was reduced by 93.5%, 57.9%, and 70.0%, respectively, in major process control items such as container temperature, billet temperature, and ram speed, keeping performance constant. In addition, it was possible to produce products with complex shapes that could not be produced before due to problems such as dimensional deviation within tolerances. In this study, remanufacturing guidelines were presented by analyzing the effect of failure modes of the old extruder, and the performance improvement of the extruder was confirmed.

• 한국방사선학회논문지
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• 제11권7호
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• pp.627-635
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• 2017

근접방사선치료는 일반적으로 외부방사선치료와 병행하여 수행되고 치료단계가 매우 복잡하며 이로 인해 방사선 사고가 발생될 수 있다. 본 연구에서는 이를 해결하기 위해 근접방사선치료에 사고유형과 영향 분석(Failure mode and effects analysis, FMEA) 방법을 적용하여 프로세스 맵을 구성하고 이를 기반으로 각 치료단계에 대한 위해도를 산출하였다. 프로세스 맵은 "외래 및 진료"와 "근접방사선 모의치료", "CT 모의 치료", "근접방사선치료계획", "방사선치료"로 총 5단계로 구성하였으며, 각 치료단계를 세분화하여 세부단계를 작성하였다. 위해도를 산출하기 위해 의사와 의학물리사, 선량설계사, 방사선사, 간호사가 참여하여 세부단계마다 발생빈도와 심각도, 불검출도를 평가하였다. 전반적으로 프로세스 맵은 각 치료단계마다 환자 신원 확인 절차가 우선적으로 수행되며, 이는 다른 환자로 오인하여 서로 다른 치료계획이 수립되어 방사선사고가 발생될 우려가 있다. 프로세스 맵을 기반으로 작성한 세부단계에 대해 위해도를 평가한 결과, 전반적으로 "외래 및 진료"와 "근접방사선치료계획" 과정이 높은 위해도로 평가되었다. 직종마다 평가한 위해도는 서로 다른 경향을 보였으며, 간호사는 방사선치료를 제외한 모든 과정이 55점 이상의 위해도를 보였으며, "근접방사선 모의치료" 과정이 88.8점으로 가장 높았다. 방사선치료를 수행하는 의료기관마다 치료단계가 다소 차이가 있으므로 해당 기관에 대한 프로세스 맵을 작성하고 위해도를 산출하여 중점관리 항목을 집중적으로 리스크 관리가 수행되어야 할 것으로 생각된다.

• 대한안전경영과학회:학술대회논문집
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• 대한안전경영과학회 2011년도 춘계학술대회
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• pp.731-746
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• 2011

The successful and sustainable growth of SMEs depends on their ability of strengthen their competitiveness in quality and cost and service more than anything else as a fundamental of operation. Among these key competitive factors of SMEs, quality is the most critical factor in manufacturing business fields. Because quality strongly influence cost and service performance on this manufacturing business field. There are many different ways to improve the quality performance but it needs proper management decision to choose the best way what can maximize outputs with minimum inputs. And it needs effective measurement methods and some indicators to analysis the quality performance properly. The quality cost is one of the simplest key indicators to measure the quality performance and the effectiveness of quality related management decisions. The major purpose of this study is to diagnose the categorized current level of actual quality cost of local SMEs to maximize their quality management effectiveness through comparing their level with others what's expressed in early studies. In this study, through survey on local SMEs, we found that their average annual quality cost ratio versus turnover - Total amount of annual quality cost divided by annual turnover - is around 3.69% excluded some SME's performances what have different quality control measures with others. And we found some results what corresponded with the early studies on the correlations between those categorized quality costs factors and some discrepancies between some of the literature model and the early case study results as follows. There were negative correlations between the Prevention costs and the External failure costs, and the Appraisal costs and the External failure costs, and there was positive correlation between the Appraisal costs and Internal failure costs same as early studies. But, we couldn't found any strong negative correlations between the Cost of control - Preventive costs & Appraisal costs - and the Cost of Failure of control - Internal & External failure costs -. It reveals not only the lack of effectiveness on their preventive or appraisal activities but also it can reveal there were so many effective ways to prevent the failure costs properly such as some innovative investment on Factory automation includes Error Proofing and more preventive actions to improve the effectiveness of the typical management methods likes CE (Concurrent Engineering), APQP (Advanced Product Quality Planning), FMEA (Failure Mode & Effect Analysis) etc.

• 한국항해항만학회:학술대회논문집
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• 한국항해항만학회 2019년도 춘계학술대회
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• pp.230-231
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• 2019

본 연구에서는 미래의 자율운항선박의 핵심기술인 상태기반 예지보전(Condition Based Maintenance, CBM) 기술에 관한 연구로써 고장진단을 위한 실 운항선박을 대상으로 상태 모니터링 시스템의 설계/탑재 및 데이터 취득/처리/분석 기술 개발을 수행하고 있다. 본 연구의 목적은 데이터 확보, 유효데이터 식별/검증을 통해 최종적인 고장진단 알고리즘 개발을 위함이며 이를 위해서는 대상 기기의 고장 메커니즘에 관한 이해가 필요하다. 따라서 선박 엔진의 FEMA 분석과 Fault Tree Analysis 과정이 수반되어야 하며 엔진의 주요 계통분류, 대상기기 식별, 고장유형, 고장원인과 현상에 대한 분석을 포함하여야 한다. 최종적으로 도출되는 CBM 시스템의 솔루션 S/W는 엔지니어링 지식기반의 실선 운항데이터에 대한 통합적인 데이터 분석을 통해 선박 엔진의 고장예측 및 진단이 가능하다. 본 연구를 통해 운항중인 실선의주 기관을 대상으로 기존 모니터링 항목 이외의 핵심 영향인자를 측정하고, 취득된 데이터에 대한 빅 데이터 분석기법을 통해 적절한 유지보수 방법과 해당 시점을 예측함으로써 향후 선박 엔진의 이상 징후에 대한 사전적 대처와 효율적인 관리가 가능하며 결과적으로 항해 중 해양사고 및 선박운항 손실을 미연에 방지할 수 있을 것으로 기대한다.