• 제목/요약/키워드: FEM stress analysis

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주조공정에서의 효율적인 열응력 해석을 위한 이종해석기법의 연계 (Combination of Different Numerical Methods for Efficient Thermal Stress Analysis of Casting Process)

  • 곽시영;임채호
    • 대한기계학회논문집A
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    • 제34권8호
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    • pp.1051-1057
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    • 2010
  • 본 논문에서 유한차분법(FDM)과 유한요소법(FEM)을 연계하여 주조공정 해석을 수행하는 이종해석기법을 제안하였다. 수치해석기법으로는 FDM, FEM, BEM 등 다양한 기법이 있으며, 대부분의 공학문제는 각각의 현상에 적합한 수치해석기법을 사용하여 해석을 수행하고 있다. 일반적으로, FDM 또는 FVM 은 유동 및 열전달 해석에, FEM 은 열응력 해석에 많이 적용되고 있지만 복합적인 공학 문제를 해결하기 위해서 각각 수치해석기법을 연동한 해석의 필요성이 점점 증가하고 있다. 따라서, 본 논문에서는 3 차원 공간에서 FDM 을 사용하여 응고 및 열 전달 해석을 수행하고, 계산된 온도 데이터를 FEM 해석장에 적합하게 변환하여 열응력 해석을 수행하는 FDM/FEM연계해석 방법을 제시하였다. 그리고 제시한 해석방법을 주조 공정 해석에 적용한 결과, 요소생성 등의 해석작업과 해석속도 면에서 효율적으로 해석을 수행할 수 있었다.

Simulate of edge and an internal crack problem and estimation of stress intensity factor through finite element method

  • Yaylaci, Murat
    • Advances in nano research
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    • 제12권4호
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    • pp.405-414
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    • 2022
  • In this study, the elastic plane problem of a layered composite containing an internal or edge crack perpendicular to its boundaries in its lower layer is examined using numerical analysis. The layered composite consists of two elastic layers having different elastic constants and heights. Two bonded layers rest on a homogeneous elastic half plane and are pressed by a rigid cylindrical stamp. In this context, the Finite Element Method (FEM) based software called ANSYS is used for numerical solutions. The problem is solved under the assumptions that the contacts are frictionless, and the effect of gravity force is neglected. A comparison is made with analytical results in the literature to verify the model created and the results obtained. It was found that the results obtained from analytical formulation were in perfect agreements with the FEM study. The numerical results for the stress-intensity factor (SIF) are obtained for various dimensionless quantities related to the geometric and material parameters. Consequently, the effects of these parameters on the stress-intensity factor are discussed. If the FEM analysis is used correctly, it can be an efficient alternative method to the analytical solutions that need time.

축대칭 형상 자유단조품의 잔류응력 형성에 대한 유한요소해석 (Analysis of Residual Stress Development in Open-Die Forged Axisymmetric Parts Using FEM)

  • 방원규;정재영;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.233-235
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    • 2001
  • Residual stress in the forged parts affects the resistance to mechanical failure, dimensional uniformity, and the service life of the parts. In order to elucidate the development of residual stress in open-die forging process, elasto-plastic finite element analysis was implemented to radial forging process. Super duplex stainless steel SAF 2507 was selected as workpiece material and a series of mechanical tests followed by numerical compensation to deformation heating was conducted to obtain necessary flow data. The residual stress distributions were calculated using commercial 3-D FEM code and the effects of process design were evaluated from selected results.

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FEM과 Striation을 이용한 로커 암 축의 파손응력 추정 (Prediction of Failure Stress of Rocker Arm Shaft using FEM and Striation)

  • 이수진;이동우;홍순혁;조석수;주원식
    • 한국정밀공학회지
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    • 제24권3호
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    • pp.84-90
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    • 2007
  • As a result of vehicle maintenance of rocker arm shaft for 4-cylinder SOHC engine, failure stress analysis of rocker arm shaft is needed. Because more than 30% of vehicles investigated have been fractured. Failure stress analysis is classified into an naked eyes, microscope, striation and X-ray fractography etc. Failure stress analysis by using striation is already established technology as means for seeking cause of fracture. But, although it is well known that striation spacing corresponds to the crack growth rate da/dN, it is not possible to determine ${\sigma}_{max}\;and\;{\sigma}_{min}$ under service loading only from striation spacing. This is because the value of striation spacing is influenced not only by ${\Delta}K$ but also by the stress ratio R. In the present paper, we determine the stress ratio using orthogonal array and ANOVA, and propose a prediction method of failure stress which is combined with FEM and striation.

38인승 승강기 제동장치의 유한요소해석 (FEM Analysis of a 38 Person Elevator Brake)

  • 이종선
    • 한국산학기술학회논문지
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    • 제15권11호
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    • pp.6458-6463
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    • 2014
  • 본 논문의 목적은 38인승 승강기 제동장치의 설계 및 유한요소해석이다. 최근 승강기의 안전성이 부각되면서 비상 제동장치의 필요성이 높아졌으며 이에 따라 새로 개발된 제동장치의 안전성을 확인하기 위하여 Solid Works를 활용하여 모델링 하였으며 유한요소해석 코드인 ANSYS를 활용하여 유한요소해석을 수행하였다. 해석결과로서 총변형량, 응력, 변형률을 구하였다.

초경량 인라인 스케이트 프레임의 피로 내구성 평가 (Evaluation of Fatigue Endurance for an Ultra-light-weight Inline Skate Frame)

  • 이세용;김호경
    • 한국안전학회지
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    • 제26권2호
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    • pp.1-5
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    • 2011
  • In order to evaluate fatigue endurance for an ultra-light weight inline skate frame, FEM analysis was performed. Tensile properties and a S-N curve were determined through tensile and fatigue tests on a modified Al-7075+$S_c$ alloy. The yield and ultimate tensile strengths were 553.3 MPa and 705.5 MPa, respectively. The fatigue endurance limit of this alloy was 201.2 MPa. For evaluating the fatigue endurance of the inline skate frame, the S-N data were compared with the stress analysis results through FEM analysis of the frame. The maximum Von-Mises stress of the frame was determined 106 MPa through FEM analysis of the frame, assuming that the rider weight is 75 Kg. Conclusively, on the basis of fatigue limit, the inline skate frame has a safety factor of approximately 2.0.

주상용 몰드변압기의 온도분포와 열응력 해석 (The Temperature Distribution and Thermal Stress Analysis of Mold transformer)

  • 조한구;이운용;한세원
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 추계학술대회 논문집
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    • pp.387-390
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    • 2000
  • The life of transformer is significantly dependent on the thermal behavior in windings. To analyse winding temperature rise, many transformer designer have calculated temperature distribution and hot spot point by finite element method(FEM). Recently, numerical analyses of transformer are studied for optimum design, that is electric field analysis, magnetic field, potential vibration, thermal distribution and thermal stress. Therefore design time and design cost are decreased by numerical analysis. In this paper, the temperature distribution and thermal stress analysis of 50kVA pole cast resin transformer for power distribution are investigated by FEM program. The temperature change according to load rates of transformer also have been investigated. We have carried out temperature rise test and test results are compared with simulation data.

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액화천연가스 저장탱크용 멤브레인의 유한요소해석 (Finite Element Analysis of Membrane for LNG Storage Tank)

  • 김영규;윤인수;홍성호;전인기
    • 대한기계학회논문집
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    • 제18권10호
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    • pp.2797-2804
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    • 1994
  • This paper analyzes the behaviors of corrugated membrane under the cryogenic liquid pressure and thermal loading using the FEM analysis program MARC. The FEM calculations were carried out on the basis of measured data of Technigaz membrane. It is very important to know the concentration levels and distributions of stress in the corrugated membrane. A quarter of the membrane sheet in place of the whole membrane was simulated because of its geometric symmetricity. The calculated results of the concentrated stress showed that the maximum stress occurs at the knot parts and at the root corner radius of the corrugations. The FEM calculated results indicated that the ring knot membrane which was developed in this study showed uniformly distributed stress and the lowest stress levels in the cross knot area in comparison with other two membranes. These results are very important to optimize the shape and improve the safety of membrane structure.

FEM을 이용한 외부고정구 영향에 의한 골-재형성에 대한 해석 (Analysis of bone-remodeling by the influence of external fixator with FEM)

  • 김영은;이원식
    • 대한기계학회논문집
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    • 제15권2호
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    • pp.436-444
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    • 1991
  • A computational method has been developed to analyze the bone-remodeling induced by external fixator. The method was based on the Finite Element Method (FEM) in combination with numerical formulation of adaptive bone-remodeling theories. As a feed-back control variable, compressive strain and effective stress were used to determine the surface remodeling and internal (density) remodeling respectively. Surface remodeling and internal remodeling were combined at each time step to predict the rel situation. A noticeable shape and density change were detected at the region between two pins and density change was decreased with time increment. At final time step, the shape and density distribution were converged closely to its original intact bone model. Similar change was detected in stress distribution. The altered stress distribution due to the pin and external fixator converged to the intact stress distribution with time.

고탄소강 펄라이트 조직의 인발 공정 시 전단응력의 해석 (Analysis on Shear Stress During Drawing Process of Pearlite Structure of High Carbon Steel)

  • 김현수;김병민;배철민;이충열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.93-96
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    • 2004
  • This paper presents a study on defects in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. High-carbon pearlite steel wire is characterized by its nano-sized microstructure feature of alternation ferrite and cementite. The likely fatigue crack is located on interface of the lamella structure where the maximum amplitude of the longitudinal shear stress and transverse shear stress was calculated during cyclic loading. The FEM is proposed for maximum shear stress from loading of lamella structure, and a method is predicted to analyze the likely fatigue crack generation. It is possible to obtain the important basic data which can be guaranteed in the ductility of high carbon steel wire by using FEM simulation.

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