• Title/Summary/Keyword: FEM Process Design

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Structural Analysis of the Aluminum Extrusion Plate with Truss-Core (트러스 코어 헝상을 갖는 알루미늄 압출재의 구조 해석)

  • 장창두;이병삼;하윤석;김호경;송하철;문형석
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.2
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    • pp.133-140
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    • 2003
  • The sandwich plate has been widely used as an efficient structural member because it has high strength-to-weight and high stiffness-to-weight ratios. To properly design the aluminum extrusion plate , it is necessary to analyze structural behaviors of the extrusions, however, the aluminum extrusions have been rarely studied until now. In the optimization process through numerous iterative calculations, finite element analysis of the sandwich plate with hollow core section requires a considerable amount of computation time and cost. In this paper, the aluminum extrusion plate with truss-core is transformed into an equivalent homogeneous orthotropic plate with appropriate elastic constants. The procedure to evaluate accurate equivalent elastic constants is also established. Using these elastic constants, simple theoretical formulas of the stresses and deflection are proposed in case of the simply-supported orthotropic thick plate under uniform pressure. Through the comparison with the results by commercial FEM code(ANSYS), it is verified that the proposed simpified formula has a good efficiency and accuracy.

A Study on the Frequency Characteristics of Tubular and Jacket Type Tower for Offshore Wind Turbine Tower (해상 풍력 발전용 Tubular와 Jacket Type Tower의 진동 특성에 관한 연구)

  • Lee, Kang-Su;Lee, Jung-Tak;Son, Choong-Yul;Kim, Keon-Hoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.615-621
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    • 2007
  • Wind power generation is one of the promising gateways that will solve the energy crisis in the future. The wind power generator studied so far is limited to static interpretation in the areas related to tower. This study broadly sets the form of tower as tubular and jacket, identifies the characteristics of each and aims to find and apply their trend to in actual design and manufacturing process. This paper identified the resonance frequency of tower at each mode and studied their features. Furthermore, this study identified the characteristics of the load that occurs in operation and the effect of additional mass incurring when installed in sea, and it compared the two types of tower and was able to predict their trend.

Analysis on the Characteristics of the Superconducting Electrodynamic Suspension According to the Variation of the Ground Conductor (지상도체 변화에 따른 초전도 반발식 자기부상 특성 해석)

  • Bae, Duck-Kweon;Cho, Han-Wook;Lee, Jong-Min;Han, Hyung-Suk;Lee, Chang-Young;Ko, Tae-Kuk
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1159_1160
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    • 2009
  • This paper presents the numerical simulation results on the supercodnucting electrodynamic suspension (EDS) simulator according to the variation of the ground conductor. The levitation force of the EDS system is formed by the reaction between the moving magnet and the fixed ground conductor. The possible way to simulate the EDS system were simulated in this paper by using finite element method (FEM). The static type simulator which consists of the fixed magnet, the fixed ground conductor and the ac current supply system. To verify the characteristics of high speed EDS system with the moving type simulator heavy, large and fast moving ground conductor is needed. The static type simulator can get the characteristics of the high speed EDS system by applying equivalent ac current to velocity, therefore it does not need large moving part. The static type EDS simulator, which can consist of an HTS magnet, the fixed ground conductor(s), an AC power supply and the measuring devices, also test the effect of the shape of the ground conductor easily. The plate type ground conductor made stronger levitation force than ring type ground conductor. Although the outer diameter 335 mm ring type ground conductor (Ring3) was larger than the outer diameter 235 mm ground conductor (Ring2), the levitation force by Ring2 was stronger than that by Ring3. From the calculation results on this paper, the consideration of the magnetic flux distribution according to the levitation height should be included in the process of the ground conductor design.

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A Study on Characteristic of Cogging Torque due to Assembly Tolerances of Magnet on Rotor and Evaluation of Noise and Vibration in Brushless DC Motor (BLDC 전동기에서 회전자 자석의 조립 공차에 따른 코깅토크 특성변화와 소음진동 불량 평가에 관한 연구)

  • Yun, Seung Ho;Ro, Seung Il;Kim, Hui Min;Park, Gwan Soo
    • Journal of the Korean Magnetics Society
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    • v.26 no.3
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    • pp.86-91
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    • 2016
  • The cogging torque of a brushless dc (BLDC) motor results from the interaction between permanent magnets and iron core, and it causes noise and induce vibrations. During a manufacturing process, assembly tolerances lead to the change of the electromagnetic structure of a BLDC motor where permanent magnets are not properly glued to the surface of rotor core. In this paper, the effect of magnet separation from the surface of rotor core on the cogging torque is investigated due to assembly tolerance. The relationship with key design parameters is considered such as separation between magnets and rotor core, the number of magnets having separation, as well as the several types of arrangements among neighboring magnets. Finite element method (FEM) has been used to analyze a BLDC motor, and the allowable assembly tolerance is proposed to prevent generating noise and vibrations. Within proposed assembly tolerance, it is concluded that the cogging torque of a BLDC motor is decreased, and hence noise and vibrations.

Application of Mechanical Crack Model to Numerical Study of Rock Mass Behavior (암석거동의 수치해석적 연구를 위한 균열모형의 적용)

  • Park, Do-hyun;Jeon, Seok-won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.2 no.2
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    • pp.72-85
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    • 2000
  • Rock is a very complex and heterogeneous material, containing structural flaws due to geologic generation process. Because of those structural flaws, deformation and failure of rock when subjected to differential compressive stresses is non-linear. To simulate the non-linear behavior of rock, mechanical crack models, that is, sliding and shear crack models have been used in several studies. In those studies, non-linear stress-strain curves and various behaviors of rock including the changes of effective elastic moduli ($E_1$, $E_2$, ${\nu}_1$, ${\nu}_2$, $G_2$) due to crack growth were simulated (Kemeny, 1993; Jeon, 1996, 1998). Most of the studies have mainly focused on the verification of the mechanical crack model with relatively less attempt to apply it to practical purposes such as numerical analysis for underground and/or slope design. In this study, the validity of mechanical crack model was checked out by simulating the non-linear behavior of rock and consequently it was applied to a practical numerical analysis, finite element analysis commonly used.

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Development of Localized Roots Type Medium-Vacuum Pump (루츠형 중진공펌프 국산화 개발)

  • Tak, Bong-Yeol;Kim, Byung-Duk;Yang, Hea-Gyeong;Han, Gi-Young;Lee, So-A
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.3
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    • pp.23-27
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    • 2011
  • Due to a roots type medium vacuum pump is operated in condition of $1{\sim}10^{-3}$ torr vacuum, it could be applied for production and process of industrial parts, such as precise processing, vaporization, enrichment, separation, casting, metaling, welding, transportation. Therefore, the demand of this pump is increasing nowadays in our industrial markets of semiconductor, electric, electronic, automobile, material, environmental and transporting industries. However, the pumps are almost imported, because the domestic pumps are inferior in fields of vacuum range as under $10^{-1}$torr, relevant techniques(design, fabrication, casting, test, etc.) to the imported ones. In this study, essential parts of the development pump are designed with using of CFD and 3D decodes, FEM for analysing strength and deformation, generated heat, vibration and noise control, and are casted with using of mechanochemistry techniques for decreasing of weights, increasing of heat resistances and abrasion durability of materials for pump caing and impellers especially. Besides, in order to achieve ultimate vacuum around $10^{-3}$torr, this pump is composed of 6 stages, among which 1st stage is operated separately from remained stages. Additionally, a test rig for prototype pumps(300$m^3/h$ and 2,500$m^3/h$) is designed and procured as to apply for multi-staged rootz type vacuum pump, with modification of the test method recommended by KS B 6314 "Positive-displacement oil-sealed rotary vacuum pumps".

Analytical Study for Optimal Reinforcement Amount and Development of FRP Seismic Reinforcement that can be Emergency Construction (긴급시공이 가능한 FRP 내진보강재 개발 및 최적 보강량 산정을 위한 해석적 연구)

  • Kim, Jin-Sup;Kwon, Min-Ho;Seo, Hyun-Su;Lim, Jeong-Hee;Kim, Dong-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.5
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    • pp.136-145
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    • 2013
  • Social interest in the seismic retrofit of the structure is growing massive earthquake that occurred recently. The brittle fracture of Non-seismically designed Columns lead to full collapse of the building. In the past, cross-sectional expansion method, a steel plate reinforcing method is applied mainly in recent years, fiber-reinforced method utilizing the advantages of the composite material are preferred. However, the reinforcement methods such as this, there is a drawback to induce physical damage to structures, and time consuming work space is large. IIn this study, FRP seismic reinforcement was developed using the Aluminum connector and the composite material (Glass Fiber Reinforced Polymer). Then, the optimum quantities of FRP seismic reinforcement was determined using a nonlinear finite element analysis program. Finally, the quantity decision process through the design and analysis of FRP reinforcement was suggested.

Analysis and Experiment on the Tape Spring Hinges for CubeSat Missions (큐브위성 임무를 위한 테이프 스프링 힌지의 비선형 거동 분석 및 실험)

  • Yoo, JeongUk;Im, Byeong-Uk;Shin, SangJoon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.10
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    • pp.712-719
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    • 2019
  • This paper explores an implementation of finite element analysis and experiment in the design process of a tape spring hinge used for various CubeSat missions. Tape spring hinges consist of short-length hardened-steel strips with one-sided curvature, and thus the behavior is subject to large deformation with unpredicted non-linearity. Precise dimensions of a commercial tape spring are traced by the use of high-resolution digital camera, and thin-shell FEM analysis is conducted using ABAQUS program. Based on the rotation-moment analysis suggested in previous studies, parametric analysis is conducted by adjusting the contributing factors such as strip thickness and the subtended angle of the cross section. Finally the behaviors are investigated by both analytical and non-linear finite element methods, and the results are compared with the simple measurements. Further studies suggest a possible application in dynamic characteristics of hinges during CubeSat operations.

Numerical Analysis of Moving Type and Static Type Electrodynamic Suspension Simulator with Superconducting Levitation Magnet (초전도 부상자석을 이용한 동적 및 정지형 반발식 자기부상 시험기의 수치해석)

  • Lee, E.R.;Bae, D.K.;Chung, Y.D.;Yoon, Y.S.;Ko, T.K.
    • Progress in Superconductivity and Cryogenics
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    • v.11 no.1
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    • pp.49-54
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    • 2009
  • This paper presents the numerical simulation results on the moving type electrodynamic suspension (EDS) simulator and static type EDS simulator using high-Tc superconducting (HTS) levitation magnet. The levitation force of the EDS system is formed by the reaction between the moving magnet and the fixed ground conductor. The possible two ways to simulate the EDS system were simulated in this paper by using finite element method (FEM). The first way was the moving type simulator which consists of the fixed HTS magnet and the moving ground conductor. The second way was the static type simulator which consists of the fixed magnet, the fixed ground conductor and the ac current supply system. To verify the characteristics of high speed EDS system with the moving type simulator heavy, large and fast moving ground conductor is needed. The static type simulator can get the characteristics of the high speed EDS system by applying equivalent ac current to velocity, therefore it does not need large moving part. The static type EDS simulator, which can consist of an HTS magnet, the fixed ground conductor(s), an AC power supply and the measuring devices, also test the effect of the shape of the ground conductor easily. The plate type ground conductor made stronger levitation force than ring type ground conductor. Although the outer diameter 335 mm ring type ground conductor (Ring3) was larger than the outer diameter 235 mm ground conductor (Ring2), the levitation force by Ring2 was stronger than that by Ring3. From the calculation results on this paper, the consideration of the magnetic flux distribution according to the levitation height should be included in the process of the ground conductor design.

The effect of initial stress induced during the steel manufacturing process on the welding residual stress in multi-pass butt welding

  • Park, Jeong-ung;An, Gyubaek;Woo, Wanchuck
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.2
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    • pp.129-140
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    • 2018
  • A residual stress generated in the steel structure is broadly categorized into initial residual stress during manufacturing steel material, welding residual stress caused by welding, and heat treatment residual stress by heat treatment. Initial residual stresses induced during the manufacturing process is combined with welding residual stress or heat treatment residual stress, and remained as a final residual stress. Because such final residual stress affects the safety and strength of the structure, it is of utmost importance to measure or predict the magnitude of residual stress, and to apply this point on the design of the structure. In this study, the initial residual stress of steel structures having thicknesses of 25 mm and 70 mm during manufacturing was measured in order to investigate initial residual stress (hereinafter, referred to as initial stress). In addition, thermal elastic plastic FEM analysis was performed with this initial condition, and the effect of initial stress on the welding residual stress was investigated. Further, the reliability of the FE analysis result, considering the initial stress and welding residual stress for the steel structures having two thicknesses, was validated by comparing it with the measured results. In the vicinity of the weld joint, the initial stress is released and finally controlled by the weld residual stress. On the other hand, the farther away from the weld joint, the greater the influence of the initial stress. The range in which the initial stress affects the weld residual stress was not changed by the initial stress. However, in the region where the initial stress occurs in the compressive stress, the magnitude of the weld residual compressive stress varies with the compression or tension of the initial stress. The effect of initial stress on the maximum compression residual stress was far larger when initial stress was considered in case of a thickness of 25 mm with a value of 180 MPa, while in case of thickness at 70 mm, it was 200 MPa. The increase in compressive residual stress is almost the same as the initial stress. However, if initial stress was tensile, there was no significant change in the maximum compression residual stress.