• Title/Summary/Keyword: FE crack analysis

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Thermal Shock Resistance of $Al_{2}O_{3}$- and Fe-$Al_{2}TiO_{5}$-based Castable Refractories

  • Liu, T.;Latella, B.A.;Bendeich, P.
    • The Korean Journal of Ceramics
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    • v.4 no.4
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    • pp.345-351
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    • 1998
  • Thermal shock resistance of $Al_2O_3$- and Fe-$Al_2TiO_5$-based Castable Refractories was studied using a central heating technique. Ring type specimens, 10mm thick and 20 and 100mm inner and outer diameters, respectively, were rapidly heated on the internal surface of the centre hole using a high power electrical heating element. The temperature field was measured experimentally and modelled using finite element analysis (FEA). The thermal stress field was also modelled using FEA. A radial notch was introduced to the ring specimens to enable calculation of the thermal stress intensity factors (SIF). A special LVDT device was incorporated in the thermal shock tester to monitor crack mouth opening displacement (COD). The thermal shock fracture initiation and crack propagation behaviour of the castable refractories were ascertained using the COD measurements and the fracture mechanics analysis data.

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Plastic Limit Pressure Solutions for Cracked Pipes Using 3-D Finite Element Method (3차원 유한요소해석을 통해 도출한 균열배관의 소성한계압력식)

  • Shim, Do-Jun;Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.26-33
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    • 2003
  • Based on detailed FE limit analyses, the present paper provides tractable approximations fer plastic limit pressure solutions fur axially through-wall-cracked pipe; axially (inner) surface-cracked pipe; circumferentially through-wall-cracked pipe; and circumferentially (inner) surface-cracked pipe. In particular, for surface crack problems, the effect of the crack shape, the semi-elliptical shape or the rectangular shape, on the limit pressure is quantified. Comparisons with existing analytical and empirical solutions show a large discrepancy in circumferential short through-wall cracks and in surface cracks (both axial and circumferential). Being based on detailed 3-D FE limit analysis, the present solutions are believed to be the most accurate, and thus to be valuable information not only for plastic collapse analysis of pressurised piping but also for estimating non-linear fracture mechanics parameters based on the reference stress approach.

Practical Nonlinear FE Analysis of Concrete Beam Considering Material Nonlinearity (재료비선형을 고려한 콘크리트 보의 실용적인 유한요소해석)

  • Chung, Won-Seok
    • Journal of the Korean Society for Railway
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    • v.9 no.6 s.37
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    • pp.778-783
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    • 2006
  • This study investigates the ultimate behavior of reinforced concrete beams by means of practical nonlinear finite element (FE) analyses. Uniaxial constitutive models for the concrete and steel material are selected in this study. The adopted material model is integrated into the ABAQUS fiber beam elements through a user-defined material subroutine (UMAT). Within a developed nonlinear finite element framework, the FE results have been compared to experimental results reported by other researchers. It has been found that the proposed finite element model is capable of predicting the initial cracking load level, the yield load, the ultimate load, and the crack distribution with acceptable accuracy.

Fracture Behavior Estimation for Circumferential Surface Cracked Pipes (ll) - Finite Element Validation - (배관에 존재하는 원주방향 표면균열에 대한 파괴거동 해석 (ll) - 유한요소해석을 통한 검증 -)

  • Kim, Jin-Su;Kim, Yun-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.139-146
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    • 2002
  • This paper provides validations of the reference stress based J and $C^{*}$ estimations, proposed in Part I, for inner, circumferential surface cracked pipes under internal pressure and global bending against detailed 3-D elastic-plastic and elastic-creep FE results. For this purpose, actual tensile properties of two typical stainless steels (TP304 and TP316) are used for elastic-plastic FE analyses and two realistic creep laws are used for elastic-creep FE analyses. For a total of twenty cases considered in this paper, agreements between the proposed reference stress based J and $C^{*}$ estimations and the FE results are excellent. More important aspect of the proposed estimations is that they can be used to estimate J and $C^{*}$ not only at the deepest point of the surface crack but also at an arbitrary point along the crack front.front.

Engineering Estimation of Elastic-Plastic Fracture Parameter for Circumferential Surface Cracked Pipes: Part II (배관 원주방향 표면균열에 대한 탄소성 파괴 파라미터의 예측 (II))

  • Kim, Yun-Jae;Kim, Jin-Su;Kim, Young-Jin;Park, Yun-Won
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.310-315
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    • 2001
  • This paper provides validations of the reference stress based J and $C^*$ estimations, proposed in Part I, for inner, circumferential surface cracked pipes under internal pressure and global bending against detailed 3-D elastic-plastic and elastic-creep FE results. For this purpose, actual tensile properties of two typical stainless steels (TP304 and TP316) are used for elastic-plastic FE analyses and two realistic creep laws are used for elastic-creep FE analyses. For a total of twenty cases considered in this paper, agreements between the proposed reference stress based J and $C^*$ estimations and the FE results are excellent. More important aspect of the proposed estimations is that they can be used to estimate J and $C^*$ not only at the deepest point of the surface crack but also at an arbitrary point along the crack front.

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Thermal stress intensity factor solutions for reactor pressure vessel nozzles

  • Jeong, Si-Hwa;Chung, Kyung-Seok;Ma, Wan-Jun;Yang, Jun-Seog;Choi, Jae-Boong;Kim, Moon Ki
    • Nuclear Engineering and Technology
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    • v.54 no.6
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    • pp.2188-2197
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    • 2022
  • To ensure the safety margin of a reactor pressure vessel (RPV) under normal operating conditions, it is regulated through the pressure-temperature (P-T) limit curve. The stress intensity factor (SIF) obtained by the internal pressure and thermal load should be obtained through crack analysis of the nozzle corner crack in advance to generate the P-T limit curve for the nozzle. In the ASME code Section XI, Appendix G, the SIF via the internal pressure for the nozzle corner crack is expressed as a function of the cooling or heating rate, and the wall thickness, however, the SIF via the thermal load is presented as a polynomial format based on the stress linearization analysis results. Inevitably, the SIF can only be obtained through finite element (FE) analysis. In this paper, simple prediction equations of the SIF via the thermal load under, cool-down and heat-up conditions are presented. For the Korean standard nuclear power plant, three geometric variables were set and 72 cases of RPV models were made, and then the heat transfer analysis and thermal stress analysis were performed sequentially. Based on the FE results, simple engineering solutions predicting the value of thermal SIF under cool-down and heat-up conditions are suggested.

A Rational Approach to the Flexural Concrete Beam Analysis with Crack Growth using Fracture Mechanic Concepts (크랙을 고려한 휨을 받는 콘크리트보의 해석)

  • Heo, Gwang Hee;Choi, Man Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.4
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    • pp.159-171
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    • 1998
  • This study attempts to develop a rational approach to flexural concrete beam analysis with crack growth. In order to develope analytical solutions, several simplification and assumption are made and the Hillerborg fictitious crack model is adapted for new rational approach to the flexural concrete beam. To provide desired results, the concrete beams with various conditions(more than 126 beam conditions) are analyzed. Before producing the results, these assumptions are founded to be justified by comparison with a FE analysis. The results for each condition of the beams are presented in terms of crack lengths, the strength and cracking stability of concrete beams. And also size effects in a flexural concrete beam is studied using a new flexural cracking model.

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Estimation of Transient Creep Crack-tip Stress Fields for SE(B) specimen under Elastic-Plastic-Creep Conditions (탄성-소성-크리프 상태에서 SE(B) 시편의 천이크리프 균열 선단 응력장 평가)

  • Lee, Han-Sang;Je, Jin-Ho;Kim, Dong-Jun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1001-1010
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    • 2015
  • This paper estimates the time-dependent crack-tip stress fields under elastic-plastic-creep conditions. We perform Finite-Element (FE) transient creep analyses for a Single-Edge-notched-Bend (SEB) specimen. We investigate the effect of the initial plasticity on the transient creep by systematically varying the magnitude of the initial step-load. We consider both the same stress exponent and different stress exponent in the power-law creep and plasticity to determine the elastic-plastic-creep behaviour. To estimation of the crack-tip stress fields, we compare FE analysis results with those obtained numerically formulas. In addition, we propose a new equation to predict the crack-tip stress fields when the creep exponent is different from the plastic exponent.

Effect of Reference Loads on Fracture Mechanics Analysis of Surface Cracked Pipe Based on Reference Stress Method (참조응력법에 입각한 표면균열배관의 파괴역학 해석 -참조하중의 영향 분석-)

  • Shim, Do-Jun;Son, Beom-Goo;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.524-531
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    • 2004
  • To investigate relevance of the definition of the reference stress to estimate J and $C^{*}$ for surface crack problems, this paper compares FE J and $C^{*}$ results for surface cracked pipes with those estimated according to the reference stress approach using various definitions of the reference stress. Pipes with part circumferential inner surface crack and finite internal axial crack are considered, subject to internal pressure and global bending. The crack depth and aspect ratio are systematically varied. The reference stress is defined in four different ways using (i) the local limit load, (ii) the global limit load, (iii) the global limit load determined from the FE limit analysis, and (iv) the optimized reference load. It is found that the reference stress based on the local limit load gives overall excessively conservative estimates of J and $^{*}$. Use of the global limit load clearly reduces the conservatism, compared to that of the local limit load, although it can provide sometimes non-conservative estimates of J and $^{*}$. The use of the FE global limit load gives overall non-conservative estimates of J and $^{*}$. The reference stress based on the optimised reference load gives overall accurate estimates of J and $^{*}$, compared to other definitions of the reference stress. Based on the present finding, general guidance on the choice of the reference stress for surface crack problems is given.

A methodology for assessing fatigue life of a countersunk riveted lap joint

  • Li, Gang;Renaud, Guillaume;Liao, Min;Okada, Takao;Machida, Shigeru
    • Advances in aircraft and spacecraft science
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    • v.4 no.1
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    • pp.1-19
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    • 2017
  • Fatigue life prediction of a multi-row countersunk riveted lap joint was performed numerically. The stress and strain conditions in a highly stressed substructure of the joint were analysed using a global/local finite element (FE) model coupling approach. After validation of the FE models using experimental strain measurements, the stress/strain condition in the local three-dimensional (3D) FE model was simulated under a fatigue loading condition. This local model involved multiple load cases with nonlinearity in material properties, geometric deformation, and contact boundary conditions. The resulting stresses and strains were used in the Smith-Watson-Topper (SWT) strain life equation to assess the fatigue "initiation life", defined as the life to a 0.5 mm deep crack. Effects of the rivet-hole clearance and rivet head deformation on the predicted fatigue life were identified, and good agreement in the fatigue life was obtained between the experimental and the numerical results. Further crack growth from a 0.5 mm crack to the first linkup of two adjacent cracks was evaluated using the NRC in-house tool, CanGROW. Good correlation in the fatigue life was also obtained between the experimental result and the crack growth analysis. The study shows that the selected methodology is promising for assessing the fatigue life for the lap joint, which is expected to improve research efficiency by reducing test quantity and cost.