• Title/Summary/Keyword: FDM 3D Printer

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Determination of Optimal Adhesion Conditions for FDM Type 3D Printer Using Machine Learning

  • Woo Young Lee;Jong-Hyeok Yu;Kug Weon Kim
    • Journal of Practical Engineering Education
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    • v.15 no.2
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    • pp.419-427
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    • 2023
  • In this study, optimal adhesion conditions to alleviate defects caused by heat shrinkage with FDM type 3D printers with machine learning are researched. Machine learning is one of the "statistical methods of extracting the law from data" and can be classified as supervised learning, unsupervised learning and reinforcement learning. Among them, a function model for adhesion between the bed and the output is presented using supervised learning specialized for optimization, which can be expected to reduce output defects with FDM type 3D printers by deriving conditions for optimum adhesion between the bed and the output. Machine learning codes prepared using Python generate a function model that predicts the effect of operating variables on adhesion using data obtained through adhesion testing. The adhesion prediction data and verification data have been shown to be very consistent, and the potential of this method is explained by conclusions.

A Study on Problem Solving of PLGA Scaffold Warpage Using 5 Step Practical TRIZ (5 Step 실용트리즈 기법을 이용한 PLGA인공지지체의 변형 문제 해결에 관한 연구)

  • Lee, Song-Yeon;Huh, Yong Jeong;Park, Jong Soon
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.4
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    • pp.25-29
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    • 2017
  • In this paper, we have studied the deformation problem of the scaffold caused by the FDM type 3D printer. The Practical TRIZ technique was used to solve the deformation problem of the scaffold generated from the adhesion surface between the scaffold and the bed. The Practical TRIZ methodology was used to derive the solution and the experiment was conducted on the derived solution. As a result of evaluating the experimental results obtained for the solution, it was found that the deformation of the scaffold was much improved to the satisfactory level.

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Evaluation of cryogenic tensile properties of composite materials fabricated by fused deposition modeling 3D printer

  • Kang, Singil;Cha, Hojun;Ryu, Seungcheol;Kim, Kiwhan;Jeon, Seungmin;Lee, Jaesun;Kim, Seokho
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.1
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    • pp.8-12
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    • 2022
  • Recently, research on applying composite materials to various industrial fields is being actively conducted. In particular, composite materials fabricated by Fused Deposition Modeling 3D printers have more advantages than existing materials as they have fewer restrictions on manufacturing shape, reduce the time required, weight. With these advantages, it is possible to consider utilizing composite materials in cryogenic environments such as the application of liquid oxygen and liquid hydrogen, which are mainly used in an aerospace and mobility. However, FDM composite materials are not verified in cryogenic environments less than 150K. This study evaluates the characteristics of composite materials such as tensile strength and strain using a UTM (Universal Testing Machine). The specimen is immersed in liquid nitrogen (77 K) to cool down during the test. The specimen is fabricated using 3D print, and can be manufactured by stacking reinforced fibers such as carbon fiber, fiber glass, and aramid fiber (Kevlar) with base material (Onyx). For the experimental method and specimen shape, international standards ASTM D638 and ASTM D3039 for tensile testing of composite materials were referenced.

A Basic Study on Comparative Analysis with Bone using 3D Printer Filament Material (3D 프린터 필라멘트 재료를 이용한 뼈와의 비교분석에 관한 기초연구)

  • Kyung-Tae, Kwon;Hui-Min, Jang
    • Journal of the Korean Society of Radiology
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    • v.16 no.7
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    • pp.825-833
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    • 2022
  • In 3D printing technology, materials that can be printed are increasing along with the development of material engineering, and materials that can be used in the field of radiation are also increasing. Therefore, depending on the composition and density of the materials used, the applied field can be different and applied, so the composition and characteristics of the materials must also be considered. In this study, 10 filaments with different properties were selected using a 3D printer of the FDM (Fused Deposition Modeling) method, and the brightness change of each filament was checked using a diagnostic X-ray generator, and the CT number was measured through CT. I wanted to find a material similar to bone. As a result, a material called silicon carbide was found, which has a similar brightness and CT number to bone. It is thought that further research will be presented as basic data for various studies with a density similar to that of human bones.

Structural Design of 3D Printer Nozzle with Superior Heat Dissipation Characteristics for Deposition of Materials with High Melting Point (고 용융점 소재의 압출적층성형을 위한 우수한 방열특성을 갖는 3차원 프린터 nozzle부 기구설계)

  • Kim, Wan-Chin;Lee, Sang-Wook
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.2
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    • pp.313-318
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    • 2020
  • Since the engineering plastics having a melting point of higher than 300 degrees have a high mechanical rigidity, chemical resistance, friction and abrasion performance, those are being highlighted as metal replacement materials in various industries. In this study, 3D printer nozzle with excellent heat dissipation characteristics are designed and analytically verified to form engineering plastics with high melting points in 3D printers based on the melt-lamination modeling method. In order to insulate between the heat block heated to a melting point of filament material and the upper part of the nozzle where the filament is transferred, the heat brake part with low thermal conductivity was designed to have two separate parts, and a cooling fin structure is further applied to the heat brake part to lower steady-state temperature by air convection. Optimized structural design on FDM nozzle part reduces the temperature at the heat sink and at the end part of heat brake by 50% and 14% respectively, compared to the conventional BCnozzle structure.

Study on Low Temperature Environmental Characteristics of Sandwich Core Made with 3D Printer (3D 프린터로 제작한 샌드위치 코어의 저온 환경 특성 연구)

  • Ahn, Ju-Hun;Choi, Ju-Hwan;Hong, Seung-Lae;Lee, Chang-Yull
    • Journal of Aerospace System Engineering
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    • v.13 no.4
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    • pp.18-25
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    • 2019
  • Studies on the fabrication of UAV by using 3D printer have been actively carried out. However, research on structural load characteristics in low temperature environment is insufficient. In this study, a composite sandwich structure with ordinary orbs structure was proposed, and the load characteristics for temperature condition changes were analyzed. The ordinary orbs and honeycomb structures were fabricated by using a FDM type 3D printer. The bending load test was carried out at room temperature and low temperature condition. The low temperature condition was classified into four cases. Bending load tests were performed in a low temperature chamber to maintain the required temperature conditions. As a result of the test, it was confirmed that the proposed ordinary orbs structure had better load characteristics at low temperatures than the existing honeycomb structure.

Cooling and Deformation Analysis of a Layered Road in a FDM Type 3D Printing Through Thermal-structural Coupled Simulation

  • Kim, S.L.;Lyu, M.Y.
    • Elastomers and Composites
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    • v.52 no.3
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    • pp.216-223
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    • 2017
  • The additive manufacturing technology, also called 3D printing, is growing fast. There are several methods for 3D printing. Fused deposition modeling (FDM) type 3D printing is the most popular method because it is simple and inexpensive. Moreover, it can be used for printing various thermoplastic materials. However, it contains the cooling of layered road and causes thermal shrinkage. Thermal shrinkage should be controlled to obtain high-quality products. In this study, temperature distribution and cooling behavior of a layered road with cooling are studied through computer simulation. The thermal shrinkage of the layered road was simulated using the calculated temperature distribution with time. Shape variation of the layered road was predicted as cooling proceeded. Stress between the bed and the layered road was also predicted.This stress was considered as the detaching stress of the layered road from the bed. The simulations were performed for various thermal conductivities and temperatures of the layered road, bed temperature, and chamber temperature of a 3D printer. The simulation results provide detailed information about the layered road for FDM type 3D printing under operational conditions.

3-Dimensional Printing for Mesh Types of Short Arm Cast by Using Computed Tomography (전산화단층영상을 이용한 그물형 손목 부목의 3D 프린팅)

  • Seoung, Youl-Hun
    • The Journal of the Korea Contents Association
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    • v.15 no.1
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    • pp.308-315
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    • 2015
  • The purpose of this study, using 3D printer, was tried to fabricate the short arm cast of mesh types that can be hygienic and adequate ventilation with a good radiography. We used the multi channel computed tomography (MDCT) with three dimension printer device of the fused deposition modeling (FDM) techniques. The material is used a degradable plastic (poly lactic acid, PLA). Three-dimensional images of the short arm were obtained in the MDCT and then make the three-dimensional volume rendering. Three dimension volume rendering of the short arm is implemented as a tomography obtained in MDCT. Virtual mesh type cast model was output as three-dimensional images is designed based on the three-dimensional images of the short arm. As a results, the cast output by 3D printers were able to obtain excellent radiograph images than the conventional cast, and then it can decreased itching with unsanitary, and can break down easily to the cast. In conclusion, the proposed virtual mesh type cast output by 3D printers could be used as a basis for future three-dimensional printing cast productions and offered help to patients in the real life.

3D Printing and Structure Anlaysis of the Submarine Mast Cover (잠수함 마스트 커버의 구조해석 및 3D 프린팅)

  • Jae-Hyeog Woo;Byeong-Joon Cha;Chul-Kyu, Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.937-943
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    • 2023
  • In this study, the mast cover of submarine was reverse engineered and structural analysis was performed. In order to print with the 3D printer, the modeling was reduced to 1/5 size by applying geometric similarity. From the structural analysis results, it was found that the maximum value of equivalent stress generated in the mast cover was 180.9 MPa. This stress value occurs on the inner surface in the major axis. As a result of applying the load condition at a diving depth of 600 m, the mast cover is in a completely elastic state. The 1/5 size model printed on FDM 3D printer with PLA filament was the same as the reverse engineered modeling and it was printed in a perfect shape with no apparent defects. The 1/5 size model printed on PBF 3D printer with SUS316L powder was perfectly manufactured with no apparent defects.

Proposal of finger splint design using design guidelines to reflect user requirements - Using FDM 3D printing technology - (사용자의 요구조건을 반영 할 수 있는 디자인 가이드라인을 이용한 손가락 보조기 디자인 제안 - FDM 방식의 3D 프린팅 기술을 이용하여 -)

  • Shin, I Yeol;Oh, Kwang Myung
    • Design Convergence Study
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    • v.18 no.3
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    • pp.1-14
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    • 2019
  • General finger splint manufactured and sold domestically could have been of great help to patients with disabilities due to damage to the body's. However, it reminded the wearer of his disability that he wanted to hide. This has had a negative effect on the psychological side of self-absorption and depression. If this avoids or rejects wearing, the role of ancillary rehabilitation is lost. This does not meet the user's requirements. Thus, in this study, 3D printing was used to better reflect user requirements. Next, the study examined existing prior studies to identify the characteristics and criteria of each study. It also examined medical finger aids that were being sold in the auxiliary device market. The assessment criteria were derived by compiling and interpreting user surveys of each finger splint device. Based on the evaluation criteria derived, the design guidelines for finger splint were presented using FDM-style 3D printers. Finally, we proposed a finger splint design according to the proposed design guideline.