• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.247-250
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• 2006

The growing demand for more fuel-efficient vehicles to reduce energy consumption and air pollution is a challenge for the automotive industry. The characteristic properties of aluminum, high strengrth stiffness to weight ratio, good formability, good corrosion resistence, and recycling potential make it the ideal candidate to replace heavier materials in the car to respond to the weight resuction demand within the automotive industry. In this paper, A series of compression test was carried out to find the flow stress of A6082 at 300, 400 and $500^{\circ}C$, then we tried to estimate weldability, extrusion load and effective stress of die in the aluminum extrusion process through the 3D FE simulation at non-steady state for aluminum automotive parts.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.329-332
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• 2006

$Conform^{TM}$, a continuous extrusion forming process can produce a variety of very long extruded products such as aluminum alloyed wires, strips and profiles, hollow sectioned tubes, coated wires used in the current forming industry. This process has some advantages like as superiority of pre-heating free, availability of high extrusion ratio and continuous forming without stroke limit. But it is still difficult to analyze the realistic model of the process. In this study the analysis using two-dimensional model of $Conform^{TM}$ process together with several parametric investigations on the heat transfer are carried out by FEA code DEFORM $^{TM}2D$. In spite of simple model the results of analysis shows a good guidance to design the real process.

• 소성∙가공
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• 제24권5호
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• pp.317-322
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• 2015

A process for the concurrent welding and extruding of pipe was designed for continuous production of fin tubes. Unlike a conventional pipe extrusion, the new process is able to extrude a pipe continuously without limit of length by using spring type wire material. The current paper provides the basic research for welding during the extrusion using a spring type wire material. The object of the current study is to investigate the possibility that the spring type wire material could be extrude into a welded pipe. The appropriate extrusion ratio was selected through investigation of loads using computer simulations. As a result, experiments showed that pipe could be welded and simultaneously extruded with spring type wire material of aluminum. The tensile strength of the welded and extruded aluminum pipe can reach 80% of tensile strength of original aluminum feedstock.

• 소성∙가공
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• 제12권8호
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• pp.693-701
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• 2003

In this paper, the influence of frictional conditions on the backward impact extrusion of aluminum battery casing with large aspect ratio has been investigated. In the simulation, MSC.Superforge, a package based on the finite volume method, is used for the extrusion analysis. The formability and earing problem during the production have been evaluated by studying the sensitivity to frictional effects. During the sensitivity analysis, the friction factor was varied from 0.02 to 0.24. As the friction factor is increased, the forming height of the narrow edge is decreased, and the forming height of the wide edge is increased. When the friction factor becomes 0.2, the earing problem does not occur The experimental results show a good agreement with analytical results.

• 한국분말재료학회지
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• 제13권6호
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• pp.427-431
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• 2006

Mg-4.3Zn-0.7Y (at%) alloy powders were prepared using an industrial scale gas atomizer, followed by warm extrusion. The powders were almost spherical in shape. The microstructure of atomized powders and those extruded bars was examined using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscope (EDS) and X-ray Diffractometer (XRD). The grain size of the powders was coarsen as the initial powder size increased. After the extrusion, the grain size became fine due to the severe plastic deformation during the extrusion with the ratio of 10:1. Both the ultimate strength and elongation were enhanced with the decrease of initial particle size.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 춘계학술대회 논문집
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• pp.86-89
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• 2002

Due to extremely large reduction of area or extrusion ratio in ordinary production of extruded profiles, anisotropy is naturally induced by large severe deformation during the extrusion process. Therefore, the anisotropic properties play a great role in the post processing of extruded profiles, such as in bending. Moreover, undesirable deformation will be involved when the deformation-induced anisotropy is ignored. In order to observe the deformation-induced anisotropy of the thin-walled product, the proposed algorithm is applied to some chosen industrial extrusion processes. In the resent work, the method for prediction of deformation-induced anisotropy employing the Barlats six-component yield potential to the rigid-plastic finite element method is proposed. The proposed algorithm is verified with the comparison to the crystallographic texture analysis, and then applied to the C-section exclusion process using a square die. The predicted anisotropy is then compared with the experimental and computational observations for validating the proposed algorithm.

• 소성∙가공
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• 제8권2호
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• pp.160-168
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• 1999

This paper is concerned with the process sequence design of longneck flange forming by using cold extrusion with thick hollow pipe. The conventional hot forming process to produce a longneck flange is investigated by thermo-viscoplastic finite element method to observe the metal flow in detail and evaluate design requirements. Based on the results of simulation of the current hot forming process, design strategy for improving the process sequence are developed using the thick hollow pipe. The main goal is to obtain an appropriate improved process sequence which can produce the required product most economically without tensile cracking, workpiece buckling, and overloading of tools. Newly process condition such as semi-die angle, reductio ratio of cross-sectional area of axisymmetrical extrusion process. The final designed process can provide very useful guidelines to other flange forming industries.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.641-645
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• 2002

In case of aluminum-cased battery, The ratio of height and base of square is generally above the ten times, square-shaped and problem of non-axis symmetry. It is typical model to set up the analysis method of finite element. The reliable analysis of finite element method is suggested, which is used to investigate the possibility that multi-stage deep drawing and ironing used currently is replaced by backward impact extrusion favorable in the respect of cost production and productivity. The influence of parameter was analyzed and compared, which was considered to analyze the process of large deformation plasticity such as extrusion. Die and billet was made as the same shape of finite element model. The results of experiment show good forming without the rupture and wrinkles with the optimum velocity 100mm/sec obtained by analysis.

• 한국식품과학회지
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• 제18권3호
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• pp.187-191
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• 1986

미강(쌀겨)의 유지, 단백질 및 vitamin을 효과적으로 활용하기 위한 연구로서, 미강(수분함량 9.5% 및 15. 6%)을 extrusion cooking 처리장치로서 주어진 specific dower consumption ($42.1{\sim}67.9w/kg$범위)extrusion temperature ($99{\sim}135^{\circ}C$범위) 조건에서 extrusion cooking하여, 미강이 함유하고 있는 thiamine, riboflavin 및 niacin의 잔동율에 관하여 연구한 결과를 요약하면 다음과 같다. 미강에 함유되어 있는 thiamine, riboflavin 및 niacin의 잔존율은 extrusion cooking 처리시의 원료수분함량에 영향을 받으며, 수분함량이 많으면 적은 specific power consumption 및 낮은 extrusion temperature에서도 이들 vitamin의 파괴현상이 더 일어난다. 동등한 수분함량의 원료미강을 extrusion cooking 처리할 때, specific power consumption이 커질수록 그리고 extrusion temperature가 높을수록 이들 vitamin의 잔존율이 저하된다. 그리고 전extrusion cooking 조건에서 thiamine은 $89.9{\sim}97.0%$, riboflavin은 $83.4{\sim}97.3%$, niacin은 94.0%. riboflavin은 $83.4%{\sim}97.3%$ 그리고 niacin은 $94.0{\sim}97.7%$의 잔존율을 보이므로써, 전반적으로 순간고온압출공정인 extrusion cooking이. 가열처리보다 높은 vitamin 잔존율을 나타내고 있었다.

• 한국식품과학회지
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• 제22권6호
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• pp.651-658
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• 1990

옥수수전분에 인산화반응 시약으로 Sodium tripolyphosphate(STPP)를 반응시켜 건식법, 호화법 및 Extrusion 공법에 의하여 인산전분을 제조하고 그 이화학적 성질을 비교하였다. 건식법에 의한 인산전분(DSP) 제조시 반응온도는 인산염 치환도에 가장 큰 영향을 미치는 인자로 작용하였다. 호화법에 의해 인산전분(GSP)을 제조하였을 경우는 건식법보다 치환도가 증가하였으나 반응온도가 $85^{\circ}C$ 이상에서는 큰 변화가 없었다. Extrusion공정에 의한 인산전분(WESP) 제조는 원료수분 20, 25, 30%에서 치환도 $0.0066{\sim}0.0083$의 값을 보였다. DSP 시료의 호화온도는 치환도가 증가할 수록 낮아졌고 투명도가 증가되었으나 WESP 시료는 원료전분보다 높은 호화온도를 보였다. 인산전분 extrudate의 겉보기 점도는 DSP 시료보다 낮은 점도값을 보였다. 모든 인산전분 시료가 원료전분에 비해 높은 노화안정성을 보였다.