• Membrane Journal
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• v.33 no.6
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• pp.439-446
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• 2023

Ceramic membranes are generally used for various industrial processes operating under extreme conditions because of its high thermal and chemical stability. However, due to the trade-off phenomenon of permeability and mechanical strength, preparation of high permeability-high strength membrane is necessary. In this study, the change in characteristics and performances of ceramic membranes was analyzed depending on the type of polymer binder and its mixing ratio. Because the solubility between solvent and polymer binder was higher in PSf (polysulfone) than in PES (polyethersulfone), the viscosity and discharge pressure of the PSf-based dope solution were higher than those of PES-based dope solution. When PSf was used as a polymer binder, ceramic membrane showed high mechanical strength and low water permeability due to the dense structure. On the other hand, in case of PES, the mechanical strength was slightly reduced and the water permeability was increased. It was confirmed that the optimum mixing ratio of the PSf and PES with high water permeability and mechanical strength was 9:1.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 1989.06a
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• pp.77-80
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• 1989

The aim of the study is to develope the processing technique of PZT-Polymer piezoelectric composite materials for ultrasonic transducer application such as biomedical probe and hydrophone. Piezoelectric composite of PZT and polymer with 1-3 connectivity patterns have been fabricated by dicing-filling method and extrusion forming method. In this study processing forming method. In the study processing steps by extrusion forming method in the preperation of PZT/polymer piezoelectric composites are described. The PZT powder used in the study is commercial powder which is prepared by mixing PbO, TiO$_2$ and ZrO$_2$. The binder, water and plasticizer are mixed with the PZT powder to form a slip. It is necessary to adjust the viescosity of slip according on the PZT rod diameters to be extruded. The electromechanical properties of the piezoelectric composites are characterized in terms of the thickness resonance mode. The pulse response characteristics by the ultrasonic transducer analyzer and osciloscope are evaluated.

• 한국신재생에너지학회:학술대회논문집
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• 2009.06a
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• pp.735-738
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• 2009

촉매 생산에서 마지막으로 중요한 단계는 촉매성형이다. 여기서 압출성형은 촉매 성형방법 중 저렴하고 비교적 간단한 방법 중 하나이다. 여기서 중요한 것은 바인더의 선택과 입자 사이즈가 가장 중요한 요인이 된다. 촉매 압출성형에서 많이 쓰이는 바인더로 PVA(Polyvinyl Alcohol)와 MC(Methyl Cellulose), CMC(Carboxymethyl Cellulose)가 있다. CMC 바인더의 경우, 촉매의 접착력이 현저히 떨어져 촉매의 바인더로 사용하기 어려웠다. PVA, MC 바인더의 경우, 촉매의 접착력이 우수하고 압출성형이 잘 되었다. 그러나 PVA 바인더의 경우, 열중량 분석을 통해 재 소성과정에서 바인더가 완전히 제거되지 않아서 촉매의 물성 변화 및 활성에 좋지 않은 영향을 주었다. 그러나 MC의 경우에는 재소성과정에서 바인더가 완전히 제거되어 촉매의 물성변화에 영향을 주지 않았으며, 촉매의 활성 변화에도 영향을 주지 않았다. 그래서 메탄 수증기 개질 촉매의 압출 성형에 적합한 바인더로 MC가 적합하다고 판단된다. 그리고 압출용 반죽 제조를 위한 미분쇄된 촉매 입자의 사이즈에서 너무 작은 입자를 사용하게 되면 반죽은 잘 되나 촉매의 물성변화로 인해 촉매 활성이 저하되는 것을 알 수 있었다. 그래서 볼밀로 정밀하게 입자 사이즈를 $10{\mu}m$ 이하로 조절하면 촉매 활성에 영향이 거의 없는 압출성형 촉매를 제조할 수 있다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.10
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• pp.2585-2596
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• 1994

Many particle filled materials like Poweder/Binder mixtures for poweder injection moldings, have complicated rheological behaviors such as an yield stress and slip phenomena. In the present study, numerical simulation programs via a finite element method and a finite difference method were developed for the quasi-three-dimensional flows and the two-dimensional flow models, respectively, with the slip phenomena taken into account in terms of a slip velocity. In order to qualitatively understand the slip effects, typical numerical results such as vector plots, pressure contours in the cross-channel plane, and isovelocity controus for the down-channel direction were discussed with respect to various slip coefficients. Slip velocities along the boudary surfaces were also investigated to find the effects of the slip coefficient and processing conditions on the overall flow behavior. Based on extensive numerical calculations varying the slip coefficients, pressure gradient, aspect ratio, and power law index, the screw characteristics of the extrusion process were studied in particular with comparisons between the slip model and non-slip model.

• Applied Chemistry for Engineering
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• v.9 no.7
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• pp.1011-1017
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• 1998

$YBa_2Cu_3O_{6+x}(Y123)-Ag$ high-Tc superconducting wires were fabricated by plastic extrusion technique using pyrophoric synthetic and mechanical mixing powder with and without Ag addition(20 wt.%). This method involves powder preparation, plastic paste making, die extrusion, binder burn-out and the sintering process. In order to fabricate a good-quality superconducting body, it is required to use homogeneous and fine-size power as a starting materials. $Y_2O_3-BaCO_3-CuO$ precursor powders with/without Ag addition were prepared both by pyrophoric synthetic(PS) and mechanical mixing(MM) method of raw powders. The formation kinetics of the powder mixtures into Y123 phase was investigated at various temperatures and times in air atmosphere. The powder prepared by PS method was more easily converted into a Y123 phase than the MM powder. The fine size and good chemical homogeneity of the powder prepared by PS method is attributable to the fast formation into a Y123 phase. The critical current density($J_c$) of the Y123-Ag superconducting wires made by plastic extrusion method were in the range of $150A/cm^2{\sim}230A/cm^2$. depending on the charateristics of starting material powders. $J_c$ of the wire prepared by pyrophoric synthetic powder with 20 wt.% Ag addition was $230A/cm^2$.

• Clean Technology
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• v.19 no.2
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• pp.121-127
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• 2013

The objective of this study is optimization of extrusion process for preparation of pellet-type adsorbents employed with alum sludge. Effects of water content and methyl cellulose as a binder on the possibility of extrusion and physical properties of pellet-type adsorbents were investigated. The physical characteristics of the pellet-type adsorbents were studied using nitrogen adsorption and compression strength. With a ratio of water to sludge, 63/100, the adsorbent was well extruded with a cylindrical form and the compressive strength was the highest. With increasing methyl cellulose content, the compressive strength of pellet-type adsorbent could be improved, but the specific surface area decreased. The breakthrough time of the hydrogen sulfide could be increased significantly through calcination and the breakthrough capacity reached to 1,700 mg/g, which seems to be due to increase of surface area during calcination.

• Journal of the Korean Ceramic Society
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• v.41 no.7
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• pp.560-566
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• 2004

To fabricate the continuously porous alumina bodies by multi-extrusion process, carbon powder and ethylene vinyl acetate were used as a pore forming agent and a binder, respectively. As the change of extrusion pass number, reduction ratio as well as the volume fraction of core and tube, the porous alumina bodies having various kind of pore size and porosity could be obtained. The porous bodies showed continuous pore shape, high specific surface as well as high bending strength, which were compared with those of commercial alumina bodies. In-vitro study was carried out using MG-63 osteoblast cells to investigate of their biocompatibility. As a result, the cells grew well on top and bottom as well as inside surface of pore. From the result of in-vivo study of 3-dimensional porous alumina bodies using rats, it was confirmed that any inflammatory response was not found in the subcutaneous tissue around porous body. Also the porous bodies removed from the rats were fully covered with well-developed fibrous tissues and showed the formation of new capillary blood vessels.

• Applied Chemistry for Engineering
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• v.24 no.6
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• pp.668-671
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• 2013

This paper describes activated carbon block filters prepared by extrusion for water purifier. The specific surface area of the activated carbon blocks affecting the properties of a polymer binder were investigated. Polyethylene (PE) particles were used as a binder polymer and the effect of particle sizes on changes in the specific surface area of activated carbon blocks in addition to the adsorption properties of chloride anion in the aqueous solution were investigated. The sizes and shapes of PE particles were measured using SEM. The specific surface area of activated carbon was $1186m^2/g$. The specific surface area of PE binder was $444m^2/g$ and $940m^2/g$ with the particle sizes of $200{\mu}m$ and $20{\mu}m$, respectively. In order to verify the performance of the filter, chlorine adsorption experiments were conducted.

• Journal of Korea Foundry Society
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• v.21 no.6
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• pp.359-365
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• 2001

The superplastic behavior of whisker reinforced aluminum alloy matrix composites fabricated by squeeze casting as one of high pressure routes was investigated. The preforms of ${\alpha}-Si_3N_4$ and ${\beta}-SiC$ whiskers without any binder as a reinforcement were used. The matrix materials were 2024 and 7075 aluminum alloys. For the purpose of optimum superplastic condition, respectively, the whiskers volume fraction, extrusion temperature, tensile test temperature and initial strain rate were changed. Fracture surface of tested specimens were observed by SEM. By the results, it became possible to produce superplastic composites by applying only a hot extrusion process to composites obtained by the squeeze casting. The superplastic composites developed are ${\alpha}-Si_3N_4w/7075$, ${\alpha}-Si_3N_4w/2024$ and ${\beta}-SiCw/2024$ systems at high strain rate.

• Journal of the East Asian Society of Dietary Life
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• v.6 no.2
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• pp.213-219
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• 1996

Addition of reducing agents during extrusion markedly affected physical and chemical properties of wheat flour and gluten extrudates. Expansion at the die was increased for wheat flour and gluten extrudates. Organic materials containing sulfur were evaporated as a flavor from gluten at the die and total sulfur contents were decreased. Physical shape was different for gluten extrudates without reducing agents. It was difficult to form the long strand of gluten extrudate without cooling die. Hydroquinone accelerated cell breakdown and produced more irregular shape of extrudate. However, addition of cysteine decreased the cell breakdown and produced the long strand of gluten extrudates. Chemical reactions of reducing agents such as cysteine and hydroquinone were different for high content (＜80%) of wheat gluten. It was assumed that reducing agents donated hydrogen to inhibit the formation of disulfide crosslinking, decreased the dough strength and produced the broken cell and irregular shape of extrudates. Whereas, cysteine reacted as a binder as well as reducing agent and formed long strands. The evidence of reaction of reducing agents was shown from the fact that non-protein disulfide was increased and protein disulfide was slightly decreased from cysteine added gluten extrudate.