• 제목/요약/키워드: Extrusion Temperature

검색결과 476건 처리시간 0.027초

압출성형 온도가 백삼과 홍삼의 팽화에 미치는 영향 (Effect of Extrusion Temperature on Puffing of White and Red Ginseng)

  • 김봉수;류기형
    • 한국식품영양과학회지
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    • 제34권7호
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    • pp.1109-1113
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    • 2005
  • 압출성형 온도에 따른 백삼과 홍삼분말의 팽화현상을 살펴보기 위해 팽화율, 미세구조 및 유동특성을 분석하였다. 압출성 형 공정 변수는 원료(백삼과 홍삼가루)와 사출구 부위온도($100^{\circ}C$$115^{\circ}C$)로 설정하였다. 사출구 부위온도가 $120^{\circ}C$ 이상의 고온에서 잘 팽화되지만, 백삼분말과 홍삼분말은$100^{\circ}C$에서 사출구 직경방향으로 팽화율이 높았으나 $115^{\circ}C$로 증가와 함께 사출구 직경방향 팽화율은 감소하였으나 가로 방향으로 팽화율이 증가하여 비연속적인 팽화가 일어나 압출성형물 표면은 기공의 파열에 거칠었다. 또한 백삼 압출물의 미세구조는 사출구 온도$100^{\circ}C$에서 기공이 작고 균일하였지만 $115^{\circ}C$로 증가와 함께 기공의 파열에 의해 기공의 크기가 불균일하고 크기도 증가한 것을 관찰하였다. 백삼분말과 압출성형 백삼분말은 의가소성유체였으며 고유점도는 사출구 부위온도가 증가함에 따라 감소하여 사출구 부위온도의 증가와 함께 백삼전분의 구조가 파괴되어 분자량이 감소하는 것으로 판단되었다. 분자량의 감소와 함께 용융반죽의 점도가 낮아져 압출성형 온도 $115^{\circ}C$에서 직경 팽화율의 감소와 함께 불연속적인 팽화가 일어난 것으로 판단되었다.

Extrusion enhances apparent metabolizable energy, ileal protein and amino acid digestibility of palm kernel cake in broilers

  • Faridah, Hanim Shakirin;Goh, Yong Meng;Noordin, Mohamed Mustapha;Liang, Juan Boo
    • Asian-Australasian Journal of Animal Sciences
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    • 제33권12호
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    • pp.1965-1974
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    • 2020
  • Objective: This study consisted of two stages; the first was to determine the effect of extrusion and sieving treatments on the chemical properties of palm kernel cake (PKC), and accordingly, a follow-up experiment (second stage) was conducted to determine and compare the apparent metabolizable energy (AME), and protein and amino acid digestibility of extruded and sieved PKC. Methods: Two physical treatments, namely extrusion (using temperature profiles of 90℃/100℃/100℃, 90℃/100℃/110℃, and 90℃/100℃/120℃) and sieving (to 8 particles sizes ranging from >8.00 to 0.15 mm) were carried out to determine their effects on chemical properties, primarily crude protein (CP) and fiber contents of PKC. Based on the results from the above study, PKC that extruded with temperature profile 90/100/110℃ and of sieved size between 1.5 to 0.15 mm (which made up of near 60% of total samples) were used to determine treatments effect on AME and CP and amino acid digestibility. The second stage experiment was conducted using 64 male Cobb 500 chickens randomly assigned to 16 cages (4 cages [or replicates] per treatment) to the following four dietary groups: i) basal (control) diet, ii) basal diet containing 20% untreated PKC, iii) basal diet containing 20% extruded PKC (EPKC), and iv) basal diet containing 20% sieved PKC (SPKC). Results: Extrusion and sieving had no effect on CP and ash contents of PKC, however, both treatments reduced (p<0.05) crude fiber by 21% and 19%, respectively. Overall, extrusion and sieving reduced content of most of the amino acids except for aspartate, glutamate, alanine and lysine which increased, while serine, cysteine and tryptophan remained unchanged. Extrusion resulted in 6% increase (p<0.05) in AME and enhanced CP digestibility (p<0.05) by 32%, as compared to the untreated PKC while sieving had no effect on AME but improved CP digestibility by 39% which was not significantly different from that by extrusion. Conclusion: Extrusion is more effective than sieving and serves as a practical method to enhance AME and digestibility of CP and several amino acids in broiler chickens.

(활성탄/고분자바인더)복합성형체의 압출온도에 따르는 응집구조 및 유량 상관성에 관한 연구 (Study on the Relationship between Aggregation Structure and Flow Rate Depending on Extrusion Temperature at Complex Mold of (Activated Carbon/Polymer Binder))

  • 임용균;김영준;박상진;홍성규
    • Korean Chemical Engineering Research
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    • 제52권2호
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    • pp.261-265
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    • 2014
  • 정수처리 방식에 있어서 소형화의 필요성이 증대됨에 따라 복합적인 기능을 갖는 단일구조 여과재 개발이 절실히 요구되고 있다. 본 연구에서는 단일구조를 가지는 필터개발을 위하여 활성탄과 고분자 바인더로 구성된 성형체를 압출소결방식으로 제조하여, 제조된 성형체의 밀도, 공극률 및 유량을 평가하여, 최대유량을 가지는 성형체의 최적 압출온도를 결정하였다. 또한 성형체의 공극률 평가에 있어서 전체 공극률뿐만 아니라 관통형 기공의 공극률을 추가로 평가하여 유량과의 상관성을 평가하였다. 압출온도가 고분자 바인더의 Melting point인 $133^{\circ}C$ 이상인 $140{\sim}230^{\circ}C$에서 단일구조 복합 활성탄 성형체 구성이 가능하였으며, 압출온도 $170^{\circ}C$가 복합성형체의 밀도가 낮고, 관통기공의 공극률이 높아, 최대유량을 가지는 복합성형체의 제조가 가능한 최적 압출온도로 확인되었다. 또한 복합성형체를 통해 흐르는 물의 유량은 성형체의 전체 공극률 보다 관통형기공의 공극률에 크게 의존함을 알 수 있었다.

습식법과 예열처리법 및 Extrusion 공정에 의해 제조한 초산전분의 이화학적 성질비교 (Comparison of Physicochemical Properties of Starch Acetates Prepared by Conventional, Preheat Treatment and Extrusion Process)

  • 김종태;류기형;김동철;김철진
    • 한국식품과학회지
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    • 제22권6호
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    • pp.659-667
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    • 1990
  • 옥수수전분을 무수초산과 아세틸화반응을 시켜 슬러리상태의 재래적인 방법과 예열처리에 의한 방법 및 extrusion 공정에 의하여 초산전분을 제조하여 이화학적 성질을 비교하였다. 재래적인 방법으로의 초산전분을 제조(CSA)할 경우 최고의 치환도를 갖는 반응 최적조건은 반응온도 $35^{\circ}C$와 반응 pH8.5이었다. Anhydrous glucose unit에 대하여 무수초산의 mole비를 0.03에서 0.2로 증가시킬 경우 최적조건에서의 치환도는 0.019에서 0.082로 증가한 반면 아세틸화반응 수율은 31.6%에서 20.5%로 감소되었다. 예열처리를 $65^{\circ}C$$90^{\circ}C$에서 처리하여 초산전분제조(PSA)시 치환도는 각각 0.027과 0.040 이었다. Extrusion 공정에 의한 초산전분제조(WESA)시 치환도는 0.02이었다. 초산전분의 호화개시온도와 호화 enthalpy는 치환도가 증가함에 따라 원료전분보다 낮아졌다. 모든 초산전분시료가 원료전분에 비하여 투명도가 증가되었고 색도에 있어서 명도는 감소되었고 황색도는 증가되었다. WESA 시료는 원료전분, CSA 및 PSA 시료에 비해 낮은 곁보기점도를 보였으며 뉴우톤성 유체에 접근하였다. 고유점도는 CSA와 WESA 시료가 원료전분보다 낮았으나 PSA 시료는 약간 큰 값을 보였다. 초산전분겔의 노화시간상수는 모든 초산전분시료가 원료전분보다 큰 상수값을 보였다.

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IMPROVEMENT OF FLEXURAL STRENGTH OF BIODEGRADABLE POLYMERIC INTERNAL FIXATION DEVICE BY SOLID STATE EXTRUSION

  • Lim, Soo-Ho;Lim, Jung-Yul;Kim, Soo-Hyun
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
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    • pp.23-26
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    • 2003
  • Solid-state extrusion technique was employed for the improvement of mechanical properties of polylactic acid (PLLA) widely used as biodegradable internal fixation devices currently. Cylindrical billets were machined out from the vacuum compression-molded PLLA to have various diameters, and solid-state extrusion of the billets was performed at various drawing rates and at the extrusion temperature of $130^{\circ}C$. Throughout the whole processes the decrease in molecular weight was significantly suppressed to be about $10\%$. Flexural modulus and strength of PLLA increased up to 8.3 GPa and 221 MPa, respectively. Studies on the orientation and crystallinity of extruded PLLA could reveal the effects of billet morphology, draw ratio, and drawing rate on the flexural strengths of PLLA.

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세라믹 금형을 이용한 열간 튜브 압출의 축대칭 유한요소해석 (An Axisymmetric Finite Element Analysis of Hot Tube Extrusion Using Ceramic Dies)

  • 강연식;양동열;정순길;이준근
    • 소성∙가공
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    • 제7권1호
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    • pp.72-80
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    • 1998
  • This study is concerned with the thermo-biscoplastic finite element analysis of hot tube extrusion through square dies with a mandrel. The problem is treated as a non-steady state and the ALE description is used due to abruptly turning flow at the die aperture. Since the contact heat transfer coefficient and the friction factor are required in the analysis experiments are also carried out to determine the values, In order to apply ceramics to an extrusion die the study is focussed on under-standing the characteristics of the process. The simulated results provide the useful informations such as metal flow temperature distribution stress state etc. The elastic analysis of the dies is carried out to obtain the stress state of the ceramic dies.

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맨드렐이 있는 포트홀 압출의 소성유동에 관한 연구 (A Study on the Plastic Flow for Porthole Extrusion with Mandrel)

  • 임헌조;한철호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.78-81
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    • 2000
  • In this study the plasic flow before welding stage in the cahamber is analyzed by FEM and experiments during the porthole extrusion process. The analysis is concerned with plastic flow in the port and welding chamber of rectangular hollow section extrusion through the porthole die with mandrell. Numerical simulation by finite element code to investigate the plastic flow is discussed for both tapered inlet and straight inlet chamber. To visualize the flow in extrusion process split dies and punches are designed and manufactred by wire EDM. Experiments are carried out by using the plasticine as a model material at room temperature. The theoretical predictions are reasonable agreements with experimental results in the welding lines and the deformed profiles.

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층상복합재료의 직접/간접압출공정해석의 비교 (A Comparison of Direct/Indirect Extrusion Process Analysis of Clad Composite Materials)

  • 김정인;권혁천;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 압출 및 인발 심포지엄
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    • pp.9-19
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    • 1999
  • A clad material is a different type of the typical composites which is composed of two or more materials joined at their interface surface. The advantage of clad material is that the combination of different materials can satisfy both the need of good mechanical properties and the other demand of user such as electrical properties instantaneouly. This paper is concerned with the direct and indirect extrusion process of copper-clad aluminum rod. Extrusion of copper-clad aluminum rod was simulated using a commercially available finite element package of DEFORM. The simulations were performed for copper-clad aluminum rod to predict the distributions of temperature, effective stress, effective strain rate and moan stress for some sheath thicknesses, die exit diameters and die temperatures.

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플로우가이드를 고려한 평금형 열간 압출의 3차원 강-점소성 유한요소해석 (A Three-Dimensional Rigid-Viscoplastic Finite Element Analysis of a Hot Square Die Extrusion with Flow Guide)

  • 강연식;양동열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 춘계학술대회논문집
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    • pp.138-144
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    • 1996
  • In square die extrusion, flow guide and ide land play important roles for controlling the metal flow in die design. In the present work, the flow guide and the die land are considered for the die construction. Based on ALE description , rigid-viscoplastic finite element analysid is carried out to assess the effects of process and die design parameters. The thermal state affects greatly the product quality in hot extrusion. in the present work, the temperature distribution is also analyzed in theframwork of rigid-viscoplastic finite element computation. As a computational example, hot square die extrusion with flow guide and die land has been analyzed for the profile of a H section.

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플라스티신을 이용한 정사각형재의 열간 평금형 압출공정에 관한 실험적 연구 (An Experimental Study Using Plasticine for the Hot Extrusion Processes of Regular Square Sections throuth Square Dies)

  • 변삼수;한철호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.187-191
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    • 1995
  • An experimental study to analyze thd hot extrusion processes of regular square section through square dies is carried out by using plasticine as a model material at room temperature. The experimental setup for the extrusion of squared section from round billets through square dies is designed and manufactured. In order to visullize the plastic flow in the extrusion process the technique of gridding on the planes of the sysmmetries and a stacking the desks with different colors are employed. Velocity fields on the symmetry planes are obtained by using grid distortion.

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