• Title/Summary/Keyword: Extrusion Angle

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Study on the Hydrofilm Extrusion through Conically Converging Dies (원추형 금형을 통한 박막식 정수압 압출 에 관한 연구)

  • 신동헌;조남선;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.168-174
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    • 1983
  • The study is concerned with an analysis on the hydrofilm extrusion through conical dies. The upper bound method is adopted for the analysis of metal deformation in connection with hydrodynamic lubrication theory for the lubricant in order to determine the extrusion pressure for some variables such as reduction of area, die cone angle. In the upper bound method, a kinematically admissible velocity field is found by assuming proper streamlines and applying the flow function concept to the region of plastic deformation. The effect of work hardening is incorporated approximately by calculating the strains at the exit of the die. The experiments are carried out with the commercially pure aluminium for some chosen variables at room temperature. It is shown that the theoretical predictions are in good agreement with the experimental observations.

Establishment of Bending Analysis Technique on the Extrusion of Aluminum Alloy (알루미늄형재 압출에 대한 굽힘 해석기법 개발)

  • 양순종;최한호;강범수;이상록
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.152-159
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    • 1998
  • Two angle-shaped extrusions have been studied in order to analyze the bending effect of the extruded product using the three-dimensional rigid-plastic finite element method. The velocity distribution at the outlet becomes the source for the construction of the bending configuration of the final product. in which an analytic scheme has been developed for the description of the bending. A systematic approach presented here appears to have sound agreement with the experimental result, and has been applied to a large extrusion of aluminum alloy.

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A Study of the Twisting and Extrusion Process of the Product with Trapezoidal Helical Fin from the Round Billet (원형빌렛으로부터 나선형 사다리꼴 핀을 가진 제품의 비틀림 압출가공법에 관한 연구)

  • 김한봉;진인태
    • Transactions of Materials Processing
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    • v.8 no.2
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    • pp.143-151
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    • 1999
  • The twisting and extrusion process of the product with trapezoidal helical fin from the round billet is developed by the upper bound analysis. The twisting of extruded product is caused by the twisted die surface connecting the die entrance section and the die exit section linearly. In the analysis, the rotational velocity in angular direction is assumed by the multiplication of radial distance and angular velocity. The angular velocity is increased linearly by axial distance from the die entrance. The increase rate of angular velocity is determined by the minimization of plastic work. The results of the analysis show that the angular velocity of the extruded product increases with the die twisting angle, the reduction of area, and decreases with the die length, the friction condition.

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Influence of Hot-Extrusion on Mechanical Properties of AZ31B Magnesium Alloy Sheet (AZ31B 마그네슘 합금의 기계적 특성에 미치는 열간압출의 영향)

  • Kim Yong-Gil;Choi Hak-Kyu;Kang Min-Cheol;Jeong Hae-Yong;Bae Cha-Hurn
    • Korean Journal of Materials Research
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    • v.15 no.1
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    • pp.25-30
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    • 2005
  • The microstructural changes by hot extrusion of AZ31B magnesium alloy were observed, and the relation to the tensile property was examined. The tensile properties as oriented longitudinal(L), half transverse(HT) and long transverse(LT) to the extrusion direction were investigated at $20^{\circ}C,\;100^{\circ}C,\;200^{\circ}C,\;300^{\circ}C\;and\;400^{\circ}C$, respectively. As the results, many recrystallized small grains distributed uniformly in large banded microstructures formed along the extrusion direction. The grain size of as-extruded specimen was around $30\~150\;{\mu}m$. As increasing the test temperature the tensile and yield strength with respect to the angle between the axis of the tensile and the longitudinal direction in extrusion was decreased, but their elongation were increased and their deviation between L and LT specimens have disappeared from $300^{\circ}C$. This mechanical anisotropy was reduced at elevated temperatures and almost disappeared at $400^{\circ}C$. It was considered that the homogenization was occured by the recrystallization and the change of slip system was occurred during tensile test process in elevated temperatures.

A Study on Hot Extrusion Characteristics of Particulate Reinforced Aluminium Matrix Composite. (입자분산강화 알루미늄 복합재의 압출가공특성에 관한 연구)

  • Gwon, Hyeok-Cheon;Yun, Ui-Park
    • Korean Journal of Materials Research
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    • v.5 no.8
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    • pp.953-959
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    • 1995
  • It was investigated that reinforced species, billet condition and extrusion variation in Al 6061 composite material effected on extrusion process of particulate reinforced composite material. The strength of composite material with reinforcement species revealed SiC$\sub$w/> A1$_2$O$\sub$3f/ > A1$_2$O$\sub$3f/ > A1$_2$O$\sub$3f/ orderly. K$\sub$w/ increased as volute fraction increased in all composite material. The composite materials reinforced by A1$_2$ $O_3$required the larger pressure in hot extrusion process than those by SiC$\sub$p/ at all condition. Extrusion process tended to decrease as the semi-angle of extrusion dies increased because larger contact area caused larger shear friction. Extrusion temperature went up about 50$^{\circ}C$ in low elevated deformation temperature. In extrusion temperature above 500$^{\circ}C$, severe tearing occurred on extrusion surface. More reinforcement in volume fraction, more hot tearing.

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Inhomogeneous Deformation Between Construction Materials in the Cu/Al and Fe/Al Co-extrusion Processes (Cu/Al 및 Fe/Al 층상복합재료 압출공정에서 구성재료의 불균일 변형)

  • Seo, J.M.;Noh, J.H.;Min, K.H.;Hwang, B.B.;Ham, K.C.;Jang, D.H.
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.530-537
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    • 2007
  • This paper is concerned with the analysis of plastic deformation of bimetal co-extrusion process. Two sets of material combination have been adopted for analysis, i.e. combinations of Cu/Al and Fe/Al. In the first set of material combination, the selected materials are AA 1100 aluminum alloy as hard material and CDA 110 as soft one. This type of material selection is to examine the effect of hard core and soft sleeve and vice versa on the deformation pattern in terms of plastic zone and velocity discontinuity along the contact surface between construction materials. Four different cases of co-extrusion process in terms of material combination and interference bonding were simulated to investigate the effect of material arrangement between core and sleeve, and of bonding on the plastic zones and velocity discontinuity. In the other set of material combination, model materials used as core and sleeve were AA 1100 and AISI 1010, which are relatively soft and hard, respectively. Process parameters except diameter ratio of core to sleeve material such as semi-die angle, reduction in area in global sense and die comer radius have been set constant throughout the simulation to concentrate our effort on the analysis of influence of diameter ratio on deformation behavior such as deformation zone, surface expansion, exit velocity discontinuity between composite materials, and extrusion forces.

Development of Rotary Tube Piercing Machine and Parametric Study on Design Variables using Finite Element Analysis (중공 튜브 성형을 위한 만네스만 천공기의 개발 및 유한요소법을 이용한 공정변수 설계)

  • Lee, H.W.;Lee, G.A.;Kim, E.Z.;Choi, S.;Jang, B.L.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.364-367
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    • 2007
  • Typical seamless tube production methods are an extrusion and a rotary tube piercing. The rotary piercing process is more competitive than the extrusion process form view point of productivity, quality, and flexibility. It consists of twin rolling mills, a pair of disc or flat guides, and a plug. Twin rolling mills are skewed with proper angles in two directions. A round billet is progressively fed forward and rotated due to the rotation of twin rolling mills. Internal crack initiation and growth at central area of the billet are gradually progress because of the repeating actions of tension and rotation. Design variables in the rotary piercing rolling process are the feed angle, the cross angle, the reduction ratio, and the position of plug. In this work, a rotary tube piercing machine was developed and parametric studies on design variables were carried out using finite element analysis. The Brozzo ductile fracture criterion was utilized to determine an internal crack initiation.

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Treatment of anterior open bites using non-extraction clear aligner therapy in adult patients

  • Suh, Heeyeon;Garnett, Bella Shen;Mahood, Kimberly;Mahjoub, Noor;Boyd, Robert L.;Oh, Heesoo
    • The korean journal of orthodontics
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    • v.52 no.3
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    • pp.210-219
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    • 2022
  • Objective: The purpose of this study was to examine the effectiveness and mechanism of clear aligner therapy for the correction of anterior open bite in adult nonextraction cases. Methods: Sixty-nine adult patients with anterior open bite were enrolled and classified into Angle's Class I, II, and III groups. Fifty patients presented with skeletal open bite (mandibular plane angle [MPA] ≥ 38°), whereas 19 presented with dental open bite. Fifteen cephalometric landmarks were identified before (T1) and after (T2) treatment. The magnitudes of planned and actual movements of the incisors and molars were calculated. Results: Positive overbite was achieved in 94% patients, with a mean final overbite of 1.1 ± 0.8 mm. The mean change in overbite was 3.3 ± 1.4 mm. With clear aligners alone, 0.36 ± 0.58 mm of maxillary molar intrusion was achieved. Compared with the Class I group, the Class II group showed greater maxillary molar intrusion and MPA reduction. The Class III group showed greater mandibular incisor extrusion with no significant vertical skeletal changes. Conclusions: Clear aligners can be effective in controlling the vertical dimension and correcting mild to moderate anterior open bite in adult nonextraction cases. The treatment mechanism for Class III patients significantly differed from that for Class I and Class II patients. Maxillary incisor extrusion in patients with dental open bite and MPA reduction with mandibular incisor extrusion in patients with skeletal open bite are the most significant contributing factors for open bite closure.

The effect of texture of an extruded OFHC Cu rod on its sliding wear characteristics (압출된 OFHC Cu 봉재의 집합조직과 마멸거동)

  • Yi, S.K.;Kim, Y.S.;Cho, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.354-357
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    • 2009
  • The effect of texture of an extruded OFHC Cu rod on its sliding wear has been explored. Disk specimens with three different orientations were machined from the Cu rod for the wear test; surfaces of the disk were perpendicular ($0^{\circ}$), inclined with a specific angle ($45^{\circ}$), and parallel ($90^{\circ}$) to the extrusion axis of the rod. The texture was analyzed using an X-ray goniometer by measuring {111}, {200}, and {220} pole figures of each specimen. The analyzed texture was correlated with wear-test results of the Cu specimen. Dry sliding wear tests were performed at room temperature using a pin-on-disk wear tester against an Al2O3 ball. Applied load, sliding distance, sliding speed were fixed as 20 N, 200 m, and 0.5 m/sec, respectively. The $45^{\circ}$-inclined (to the extrusion axis) disk specimen showed the lowest wear resistance with the least data scatters. It has been found that distribution of cube texture strongly influences wear rate of the extruded Cu rod.

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Development of Reinforced Bio-filament Composites Composed of Agricultural By-product for 3D Printing Technologies

  • Cheong, Kyu Min;Kim, Hye Been;Seo, Yu Ri;Lim, Ki Taek
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.108-108
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    • 2017
  • In this study, biocomposite filaments with agricultural by-products can be used in extrusion-based 3D (Three-dimensional) printing. Extrusion-based 3D printing stands as a promising technique owing to its versatility. We hypothesized that bio-filament composite consisted of something derived from agricultural by-products could be used as 3D printing materials that could overcome the drawbacks of PCL (poly-caprolactone). Bio-filament mixed with PCL and agricultural by-products was defined as r-PCL in this study. In order to find it out the optimal mixing ratio of filaments, we had investigated PCL, r-PCL 10%, r-PCL 20%, r-PCL 50% separately. The morphological and chemical characteristics of the filaments were analyzed by FE-SEM (Field emission scanning electron microscope) and EDX (Energy-dispersive X-Ray spectroscopy), and the mechanical properties were evaluated by stress-strain curve, water contact angle, and cytotoxicity analysis. Results of this study have been shown as a promising way to produce eco-friendly bio-filaments composite for FDM (Fused deposition modeling) method based 3D printing technology. Thus, we could establish biomimetic scaffolds based on bio-printer filaments mixed with agricultural by-product.

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