• Title/Summary/Keyword: Exit edge

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Cutting Force Prediction in NC Machining Using a ME Z-map Model (ME Z-map 모델을 이용한 NC 가공의 절삭력 예측)

  • 이한울;고정훈;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.86-89
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    • 2002
  • In NC machining, the ability to automatically generate an optimal process plan is an essential step toward achieving automation, higher productivity, and better accuracy. For this ability, a system that is capable of simulating the actual machining process has to be designed. In this paper, a milling process simulation system for the general NC machining was presented. The system needs first to accurately compute the cutting configuration. ME Z-map(Moving Edge node Z-map) was developed to reduce the entry/exit angle calculation error in cutting force prediction. It was shorn to drastically improve the conventional Z-map model. Experimental results applied to the pocket machining show the accuracy of the milling process simulation system.

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Design of Low-Density Parity-Check Codes for Multi-Input Multi-Output Systems (Multi-Input Multi-Output System을 위한 Low-Density Parity-Check codes 설계)

  • Shin, Jeong-Hwan;Heo, Jun
    • Proceedings of the IEEK Conference
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    • 2008.06a
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    • pp.161-162
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    • 2008
  • In this paper we design an irregular low-density parity-check (LDPC) code for a multi-input multi-output (MIMO) system. The considered MIMO system is minimum mean square error soft-interference cancellation (MMSE-SIC) detector. The MMSE-SIC detector and the LDPC decoder exchange soft information and consist a turbo iterative detection and decoding receiver. Extrinsic information transfer (EXIT) charts are used to obtain the edge degree distribution of the irregular LDPC code which is optimized for the input-output transfer chart of the MMSE-SIC detector. It is shown that the performance of the designed LDPC code is much better than that of conventional LDPC code optimized for the AWGN channel.

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Study on Mechanism of Burr Formation in Drilling (드릴가공시 버 형성에 관한 연구)

  • 이징구;고성림;고대철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.823-826
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    • 2000
  • Burr formed in drilling are classified into three types. no burr, burrs with cap, teared burr. To control burr size in drilling. the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials, second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hole. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined.

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Passage Feature Recognition Algorithm for Automatic Parting Surface Generation in Plastic Injection Mold (플라스틱 사출 금형의 분할면 자동 생성을 위한 관통 특징 형상 추출 알고리즘의 개발)

  • 정강훈;이건우
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.2
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    • pp.196-205
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    • 2000
  • This paper proposes a topology-based algorithm for recognizing the passage features using a concept of multi-face hole loop. The Multi-face hole loop is a concetpual hole loop that is formed over several connected faces. A passage feature is recognized in the proposed approach by two multi-face hole loops that constitute its enterance and exit. The algorithm proposed in this paper checks the connectivity of the two multi-face hole loops to recognize passage features. The total number of passage features in a part is calculated from Euler equation and is compared with the number of found passage features to decide when to terminate. To find all multi-face hole loops in a part, this paper proposes an algorithm for finding all combinations of connected faces. The edge convexity is used to judge the validity of multi-face hole loops. By using the algorithm proposed in this paper, the passage features could be recognized effectively. The approach proposed in this paper is illustrated with several example parts.

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Dynamic and Static End-milling Force Analysis According to Workpiece Geometry (가공물 형상에 따른 동적 및 정적 절삭력 성분 분석법)

  • Yang, Jae-Yong;Yoon, Moon-Chul;Kim, Byung-Tak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.13-19
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    • 2012
  • There are many dynamic properties in measured end-milling force. So, it is difficult to predict the real static property of end-milling force. Also the behavior of end-milling force is very complex to predict with the measured one. To extract the static property from measured force, it must be filtered and its problem is closely related to a de-noising one. Also this paper presents alternative de-noising method of end-milling force using wavelet filter bank, based on the wavelet transform and its inverse one. In this paper, by comparing the measured force and its wavelet filtered one, the fundamental end-milling force property after wavelet transform is well reviewed and analyzed. This result of wavelet filtering with filter bank shows the static force of end-milling which has severe dynamic properties occurring in entry and exit state of edge emersion into the workpiece.

Study on Mechanism of Burr Formation in Drilling (드릴가공시 버 형성에 관한 연구)

  • Lee, Jing-Koo;Ko, Sung-Lim;Ko, Dae-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.200-207
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    • 2001
  • Burrs farmed in drilling are classified into three types, no burr, burrs with cap, teared burr. To control burr size in drilling, the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials. second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hope. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined. Simplified 2D FEM analysis shows good prediction for burr formation.

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Computational Study of Impingement Characteristics of Assist Gas from Coaxial/Off-axis Nozzles in Laser Machining (레이저 가공에서 동축/탈축 보조가스의 충돌특성에 관한 수치해석적 연구)

  • Yoon, Shi-Kyung;Sung, Hong-Gye;Lee, Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.14-19
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    • 2010
  • A computational study was carried out to analyze the characteristics of supersonic (Mach 2.0) coaxial/off-axis jet's impingements on a slanted kerf surface in laser machining. The effects of various parameters such as gas pressure, distance between nozzle exit and kerf edge surface, and application of off-axis nozzles on the impingement phenomena of the assist-gas on kerf surface were observed. The present study showed that simply increasing the assist-gas pressure for coaxial supersonic nozzle was not effective to alleviate the strength of flow separation on kerf surface. It also presented the optimized operating condition of the coaxial nozzle to have the highest skin friction values over kerf surface.

Investigation of liftoff mechanisms in hydrogen turbulent non-premixed jet flames (수소 난류확산화염에서의 부상 메커니즘에 대한 연구)

  • Oh, Jeong-Seog;Kim, Mun-Ki;Choi, Yeong-Il;Yoon, Young-Bin
    • 한국가시화정보학회:학술대회논문집
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    • 2006.12a
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    • pp.135-140
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    • 2006
  • The stabilization mechanism of turbulent, lifted jet flames in a non-premixed condition has been studied experimentally. The objectives are to explain the phenomenon of a liftoff height decreasing as increasing fuel velocity and to reveal the mechanisms of flame stability Hydrogen was varied from 100 to 300 m/s and a coaxial air was fixed at 16 m/s with a coflow air less than 0.1 m/s. The technique of PIV and OH PLIF was used simultaneously with CCD and ICCD cameras. It was found that the liftoff height of the jet decreased with an increased fuel jet exit velocity. The leading edge at the flame base was moving along the stoichiometric line. Finally we confirmed that the stabilization of lifted hydrogen diffusion flames is related with a turbulent intensity, which means combustion is occurred where the local flow velocity is equal to the turbulent flame propagation velocity.

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Control of Plume Interference Effects on a Missile Body Using a Porous Extension (다공확장벽을 이용한 미사일 동체에 대한 플룸간섭 현상의 제어)

  • Young-Ki Lee;Heuy-Dong Kim
    • Journal of the Korean Society of Propulsion Engineers
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    • v.7 no.4
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    • pp.33-38
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    • 2003
  • The Physics of the Plume-induced shock and separation Particularly at a high Plume to exit pressure ratio and supersonic speeds up to Mach 3.0 with and without a passive control method, porous extension, were studied using computational techniques. Mass-averaged Navier-Stokes equations with the RNG $\kappa$-$\varepsilon$ turbulence model were solved using a fully implicit finite volume scheme and a 4-stage Runge-Kutta method. The control methodology for plume-afterbody interactions is to use a perforated wall attached at either the nozzle exit or the edge of the missile base. The Effect of porous wall length on plume interference is also investigated The computational results show the main effect of the porous extension on plume-afterbody interactions is to restrain the plume from strongly underexpanding during a change in flight conditions. With control, a change in porous extension length has no significant effect rut plume interference.

The New X-ray Induced Electron Emission Spectrometer

  • Yu.N.Yuryev;Park, Hyun-Min;Lee, Hwack-Ju;Kim, Ju-Hwnag;Cho, Yang-Ku;K.Yu.Pogrebitsky
    • Proceedings of the Korea Crystallographic Association Conference
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    • 2002.11a
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    • pp.5-6
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    • 2002
  • The new spectrometer for X-ray Induced Electron Emission Spectroscopy (XIEES) .has been recently developed in KRISS in collaboration with PTI (Russia). The spectrometer allows to perform research using the XAFS, SXAFS, XANES techniques (D.C.Koningsberger and R.Prins, 1988) as well as the number of techniques from XIEES field(L.A.Bakaleinikov et all, 1992). The experiments may be carried out with registration of transmitted through the sample x-rays (to investigate bulk samples) or/and total electron yield (TEY) from the sample surface that gives the high (down to several atomic mono-layers in soft x-ray region) near surface sensitivity. The combination of these methods together give the possibility to obtain a quantitative information on elemental composition, chemical state, atomic structure for powder samples and solids, including non-crystalline materials (the long range order is not required). The optical design of spectrometer is made according to Johannesson true focusing schematics and presented on the Fig.1. Five stepping motors are used to maintain the focusing condition during the photon energy scan (crystal angle, crystal position along rail, sample goniometer rail angle, sample goniometer position along rail and sample goniometer angle relatively of rail). All movements can be done independently and simultaneously that speeds up the setting of photon energy and allows the using of crystals with different Rowland radil. At present six curved crystals with different d-values and one flat synthetic multilayer are installed on revolver-type monochromator. This arrangement allows the wide range of x-rays from 100 eV up to 25 keV to be obtained. Another 4 stepping motors set exit slit width, sample angle, channeltron position and x-ray detector position. The differential pumping allows to unite vacuum chambers of spectrometer and x-ray generator avoiding the absorption of soft x-rays on Be foil of a window and in atmosphere. Another feature of vacuum system is separation of walls of vacuum chamber (which are deformed by the atmospheric pressure) from optical elements of spectrometer. This warrantees that the optical elements are precisely positioned. The detecting system of the spectrometer consists of two proportional counters, one scintillating detector and one channeltron detector. First proportional counter can be used as I/sub 0/-detector in transmission mode or by measuring the fluorescence from exit slit edge. The last installation can be used to measure the reference data (that is necessary in XANES measurements), in this case the reference sample is installed on slit knife edge. The second proportional counter measures the intensity of x-rays transmitted through the sample. The scintillating detector is used in the same way but on the air for the hard x-rays and for alignment purposes. Total electron yield from the sample is measured by channeltron. The spectrometer is fully controlled by special software that gives the high flexibility and reliability in carrying out of the experiments. Fig.2 and fig.3 present the typical XAFS spectra measured with spectrometer.

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