• Korean Journal of Computational Design and Engineering
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• v.6 no.4
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• pp.222-228
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• 2001

In the milling operation, the burr can be generated on the intersection of cutting tool and workpiece. Due to burr formation, we expect lower efficiency in the operation and the cost increase. In order to understand the burr formation mechanism in the milling operation on the arbitrary feature, we developed an algorithm to analyse and predict the exit burr formation mechanism. Firstly, the recognition of arbitrary shaped workpiece was done through the CAD data. This data includes point information on the vertices of the workpiece. Secondly, tile CAM data regarding tool geometry, tool path, cutting speed, and material data are retrieved to simulate the actual cutting process. Thirdly, we predict the exit burr formation on the edge of workpiece based on the geometric analysis. Lastly, an algorithm implemented in the Windows environment to visualize the burr formation simulation. With this information, we can predict which portion of workpiece would have the exit burr in advance so that we call manage to find a way to minimize the edit burr formation in the actual cutting.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.04a
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• pp.6-11
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• 1997

In most machining operations, undesirable burr are formed on the edge of the workpiece adjacent to the machined surface. Such burrs are often the cause of various problems during automatic maching process. Therefore, it is very important to know characteristics of burr formation in maching process. This paper describes characteristic of exit burrs generated during miniature drilling process. In particular, the effect of spindle speed, feedrate and drill diameter on burr formaton is investigated. The result showed that exit burr height increased significantly with increasing feedrate.

• 한국연소학회:학술대회논문집
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• 2003.05a
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• pp.65-73
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• 2003

An experimental study on flame lift-off characteristics of propane jet flame highly diluted with nitrogen has been conducted introducing acoustic forcing with a tube resonant frequency. A flame stability curve is attained according to forcing strength and nozzle exit velocity for $N_2$ diluted flames. Flame lift-off behavior with forcing strength and nozzle exit velocity is globally categorized into three; a well premixed behavior caused by a collapsible mixing for large forcing strength, a coexistent behavior of well-premixed and edge flames interacting with well-organized inner fuel vortices for moderate forcing strengths, and edge flame behavior for small forcing strengths. Special focus is concentrated on the coexistent behavior of the flame base in lifted flame since this may give a hint to a possibility which the flame base behaves like a well-mixed premixed flame in highly turbulent lifted flames. It is also shown that the acoustic forcing to self-pulsating laminar lifted flame affects flame lift-off behavior considerably which is closely related to downstream flow velocity, mixture strength, effective fuel Lewis number, and flame stretch.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.29 no.10 s.241
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• pp.1156-1162
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• 2005

In this study, a noble method is proposed to prevent the edge overcoating (EOC) that may develop near the edge of the steel strip in the gas wiping process of continuous hot-dip galvanizing. In our past study (Trans. of the KSME (B), Vol. 27, No. 8, pp. $1105\~1113$), it was found that EOC is caused by the alternating vortices which are generated by the collision of two opposed jets in the region outside the steel strip. When the two opposed jets collide at an angle much less than $180^{o}$, non-alternating stable vortices are established symmetrically outside the steel strip, which lead to nearly uniform pressure on the strip surface. In order to deflect both jets downward by a certain angle, a cylinder with small diameter is installed tangentially to the exit of the lower lip of the two-dimensional jet. In order to find an optimum cylinder diameter, the three dimensional flow field is analysed numerically by using the commercial code, STAR-CD. And the coating thickness is calculated by using an integral analysis method to solve the boundary layer momentum equation. In order to compare the present noble method with the conventional baffle plate method to prevent the EOC, the flow field with a baffle plate is also calculated. The calculation results show that the tangentially installed cylinder at the bottom lip of the jet exit is more effective than the baffle plate to prevent EOC.

• Journal of Ocean Engineering and Technology
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• v.18 no.5
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• pp.15-21
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• 2004

An edge tone is the discrete tone or narrow-band sound produced by an oscillating free shear layer, impinging on a rigid surface. In this paper, we present a 2-D edge tone to predict the frequency characteristics of the discrete oscillations of a jet-edge feedback cycle, using the finite difference lattice Boltzmann method (FDLBM). We use a modified version of the lattice BGK compressible fluid model, adding an additional term and allowing for longer time increments, compared to a conventional FDLBM, and also use a boundary fitted coordinates system. The jet is chosen long enough in order to guarantee the parabolic velocity profile of the jet at the outlet, and the edge consists of a wedge with an angle of ${\alpha}$ = 23. At a stand-off distance, the edge is inserted along the centerline of the jet, and a sinuous instability wave, with real frequency, is assumed to be created in the vicinity of the nozzle and propagates towards the downstream. We have succeeded in capturing very small pressure fluctuations, resulting from periodical oscillations of a jet around the edge. The pressure fluctuations propagate with the speed of sound. Its interaction with the wedge produces an non-rotational feedback field, which, near the nozzle exit, is a periodic transverse flow, producing the singularities at the nozzle lips.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.1915-1920
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• 2004

An edge tone is the discrete tone or narrow-band sound produced by an oscillating free shear layer impinging on a rigid surface. In this paper we present a two-dimensional edge tone to predict the frequency characteristics of the discrete oscillations of a jet-edge feedback cycle by the finite difference lattice Boltzmann method. We use a new lattice BGK compressible fluid model that has an additional term and allow larger time increment comparing a conventional FDLB model, and also use a boundary fitted coordinates. The jet is chosen long enough in order to guarantee the parabolic velocity profile of the jet at the outlet, and the edge consists of a wedge with an angle of ${\alpha}=23^{\circ}$ . At a stand-off distance ${\omega}$ , the edge is inserted along the centreline of the jet, and a sinuous instability wave with real frequency f is assumed to be created in the vicinity of the nozzle and to propagate towards the downstream. We have succeeded in capturing very small pressure fluctuations result from periodically oscillation of jet around the edge. That pressure fluctuations propagate with the sound speed. Its interaction with the wedge produces an irrotational feedback field which, near the nozzle exit, is a periodic transverse flow producing the singularities at the nozzle lips.

• Transactions of Materials Processing
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• v.9 no.5
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• pp.486-493
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• 2000

Extrusion die-lip buildup has direct and negative impact on the properties of the final product. At the present time there is no absolute method of die-lip prevention. However, a Periodical shut down of extrusion line for the removal has been the general practice throughout the industry in concern. In this study the die-lip buildup was Investigated with a particular attention paid to the influence of die exit geometry and dimensions on the stresses produced at the point of die exit. To demonstrate the relationship between the stress state and the magnitude of the die-lip buildup, a method of virtual manufacturing was performed, assuming elastic-plastic material behavior for the high-density polyethylene under investigation. The overall numerical results suggested that the longer the die-land and/or the smaller the areal reduction of the die would reduce the tendency for the die-lip formation. Similarly, haying a fillet around the circumferential edge of the die exit would be favorable in decreasing the die-lip buildup.

• 한국전산유체공학회:학술대회논문집
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• 2004.03a
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• pp.113-118
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• 2004

This paper presents a two-dimensional edge tone to predict the frequency characteristics of the discrete oscillations of a jet-edge feedback cycle by the finite difference lattice Boltzmann method (FDLBM). We use a new lattice BGK compressible fluid model that has an additional term and allow larger time increment comparing the conventional FDLBM, and also use a boundary fitted coordinates. The jet is chosen long enough in order to guarantee the parabolic velocity profile of the jet at the outlet, and the edge consists of a wedge with an angle of $\alpha=23^0$. At a stand-off distance $\omega$, the edge is inserted along the centreline of the jet, and a sinuous instability wave with real frequency f is assumed to be created in the vicinity of the nozzle and th propagate towards the downstream. We have succeeded in capturing very small pressure fluctuations result from periodically oscillation of jet around the edge. That pressure fluctuations propagate with the sound speed. Its interaction with the wedge produces an irrotational feedback field which, near the nozzle exit, is a periodic transverse flow producing the singularities at the nozzle lips. The lattice BGK model for compressible fluids is shown to be one of powerful tool for computing sound generation and propagation for a wide range of flows.

• Proceedings of the KSME Conference
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• 2000.11b
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• pp.422-427
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• 2000

The design of low-solidity vaned diffusers and the effect on the performance of a turbocharger compressor is discussed. The effect of vane number and turning angle was investigated while maintaining a basic design with a leading edge angle of $70^{\circ}$, leading and trailing edge radius ratios of 1.1 and 1.3. All results are compared with those obtained with the standard vaneless diffuser configuration and it was shown that all designs increased and shifted the pressure ratio to reduced flowrates. Despite the low-solidity configuration none of the vane designs provided a broad operating range, and the vane leading edge angle was not main factor that system went into the surge condition. The diffuser of higher trailing edge angle improved the flow range for the compressor to operate at lower flow region.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.6
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• pp.751-757
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• 2001

An experimental study of impinging jet-flow structure has been carried out for a fully developed single circular jet impingement cooling on a flat plate, and the effect of the wall thickness at nozzle exit edge is investigated. Impinging jet flow structures have been measured by Laser-Doppler Velocimeter to interpret the heat transfer results presented previously by Yoon et al.(sup)(10) The peaks of heat transfer rate are observed near the nozzle edge owing to the radial acceleration of jet flow when the nozzle locates close to the impingement plate. The growth of the velocity fluctuations in the wall jet flow is induced by the vortices which originate in the jet shear layer, and consequently the radial distribution of local Nusselt numbers has a secondary peak at the certain radial position. As a wall of circular pipe nozzle becomes thicker for small nozzle-to-target distance, the entrainment can be inhibited, consequently, the acceleration of wall jet flow is reduced and the heat transfer rate decreases.