• Title/Summary/Keyword: Exhaust valve

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Development of Large Superalloy Exhaust Valve Spindle by Dissimilar Inertia Welding Process (이종재료 마찰용접에 의한 초내열합금 대형 배기밸브 스핀들 개발)

  • Park Hee-Cheon;Jeong Ho-Seung;Cho Jong-Rac;Lee Nak-Kyu;Oh Jung-Seok;Han Mvoung-Seoup
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.8
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    • pp.891-898
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    • 2005
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint race, and energy required lot welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy amount of upset. working time, and residual stresses in the joint. Inertia welding was conducted to make the large exhaust valve spindle for low speed marine diesel engine. superalloy Nimonic 80A for valve head of 540mm and high alloy SNCrW for valve stem of 115mm. Due to different material characteristics such as, thermal conductivity and flow stress. on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and Parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the Predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters. especially for welds for which are very expensive materials or large shaft. Many kinds of tests, including macro and microstructure observation, chemical composition tensile , hardness and fatigue test , are conducted to evaluate the qualify of welded joints. Based on the results of the tests it can be concluded that the inertia welding joints of the superalloy exhaust valve spindle are better properties than the material specification of SNCrW.

A Study on the Prediction of Pressure ~ Time Histories by Unsteady Gas Flow through the Internal Combustion Engine Exhaust System (내연기관 배기계의 비정상 가스유동에 대한 압력-시간 파형 예측에 관한 연구)

  • M.H.Lee;J.S.Lee;B.G.Yu;K.O.Cha
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.5
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    • pp.491-502
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    • 1997
  • This paper describes a theoretical and exprimental investigation of the pressure - time histories of some basic internal combustion engine exhaust systems. The program package is utilized the method of characteristics to solve the general equations of one - dimensional unsteady gas flow. This analysis is then combined with boundary models, based on quasi - steady flow approach, to give a complete treatment of the flow behavior in the exhaust system. Using a rotary valve exhaust simulator, experimental pressure - time histories were obtained. The predictions are com¬pared with measured results and show a high degree of correlation in amplitude and phasing.

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An Experimental Study on the Development of Muffler with Cotroller Sensing Exhaust-gas Pressure in Exhaust System (배기계의 배기압 감응형 제어 머플러 개발에 관한 실험적 연구)

  • Lee, Hae-Chul;Seog, Dong-Hyun;Lee, Joon-Seo;Cha, Kyung-Ok
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.892-898
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    • 2000
  • This study is on the development of a new muffler composed of a valve system using an elasticity or spring. The valve system using the elasticity of spring is set along the exhaust-gas flow and designed to work itself alone the driving condition of a engine. By that reason the engine capacity is so enlarged that a muffler with controller sensing exhaust-gas pressure is able to be satisfied to noise reduction and- power enlargement more than conventional muffler. The purpose of this study is to develope the new muffler which has more noise reduction and power enlargement than conventional muffler and electric-control muffler.

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Flow visualization used PIV of hydrogen fueled free piston engine with uni-flow scavenging (PIV를 이용한 Uni-flow 소기방식 프리피스톤 수소기관의 실린더내 유동가시화)

  • Cho, H.W.;Yoon, J.S.;Lee, J.T.;Lim, H.S.
    • Transactions of the Korean hydrogen and new energy society
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    • v.19 no.3
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    • pp.182-188
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    • 2008
  • In order to improve scavenging performance of free piston hydrogen fueled engine, this study estimate compatibility of uni-flow scavenging. The scavenging flow characteristics in the cylinder is investigated by flow visualization and PIV method. Consequently it has been found that the scavenging performance decreased with abnormal expansion of piston and delay of the exhaust valve opening timing. And the scavenging performance of exhaust valve located center in cylinder head is better than that of exhaust valve located side in cylinder head.

Development of Exhaust Valve Seat Material for the High Performance Engine

  • Oshige, Hiroshi;Takahashi, Teruo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.397-398
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    • 2006
  • In late years, from a trend for ecology of auto motive engine, low emission and low fuel consumption of engine become a social assignment. At the same time, the high output (high efficiency) is required, too. In order to meet those requirements, in comparison with conventional engines, lean A/F (Air fuel ratio) setting is becoming popular for the high performance engines of late years. Exhaust valve seat (sintered material) used in these engines has a problem in wear resistance, because it is exposed to the surroundings that is clean and a high temperature in comparison with the conventional engines. Therefore, wear mechanism with lean A/F of engine was analyzed.The exhaust valve seat (sintered material), that was superior in wear resistance, was developed.

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Performance Analysis of EEGR Valve (EEGR 밸브의 성능해석)

  • 김호상;김덕진;최진경;윤대호;박상권
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.389-392
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    • 2000
  • This paper presents a performance Analysis of electrically exhaust gas recirculation valve using commercial electromagnetic simulation software, Flux2D. Under the assumption of 2D axi-symmetric magnetic field, the characteristics of EEGR valve by revising the design parameter, has ken investigated by estimating the variation of thrust force with respect to the pintle position. The mode shapes and the frequency response functions were computed by using three dimensional finite element modeling of the whole EEGR valve and their accuracies were verified with experimental FFT analysis technique.

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Experimental Study on Performance of a Propulsive Nozzle with a Blower Piping System

  • Sakamoto, Masahiko
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.4
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    • pp.213-221
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    • 2013
  • The characteristics of the thrust for ship propulsion equipment directly driven by air compressed by pressure fluctuation in a blower piping system are investigated. The exhaust valve is positioned upon the air ejection hole in the discharge pipe in order to induce the large-scale pressure fluctuation, and the effects of the valve on the pressure in the pipes and the thrust for the propulsive nozzle are examined. The pressure in the pipes decreases immediately after the valve is opened, and it increases just before the valve is closed. The thrust for the propulsive nozzle monotonically increases with increasing number of revolutions and depth. The interfacial wave in the nozzle appears in the frequency of approximately 4Hz, and it is important for the increase of the thrust to synchronize the opening-closing cycle for the exhaust valve with the generation frequency of the interfacial wave. The finite difference lattice Boltzmann method is helpful to investigate the characteristics of the flow in the nozzle.

A Study on the Electronic-ECR Valve for Light Duty Diesel Engine (소형 디젤 엔진용 배기 재순환용 전자식 밸브에 관한 연구)

  • 송창훈;이민호;정용일;차경옥
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.4
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    • pp.37-43
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    • 2003
  • The exhaust gas recirculation (EGR) is needed for one of various strategies to reduce NOx emission. But to get the proper EGR rate, the intake and exhaust system become complicated, also application of EGR system is difficult because of the penalty in fuel consumption and the increase in particulate matter. This study is focused on the development of EGR valve using the electrical method. The effects of EGR on the characteristics of NOx, CO, CO2 emissions and particulate mater have been investigated using small-displacement size 0.8-liters engine of diesel passenger car operating at several loads and speeds. After the analysis and comparison between conventional E-EGR valve and developed E-EGR valve performance by test bench, the estimation of vehicle application was executed through the EGR map and CVS-75 test result measured on the chassis dynamometer.

Effect of the Intake Valve Opening Timings and Fuel Injection Pressures on the Exhaust Emission Characteristics of a Gasoline Engine at Part Load Condition

  • Lee, Hyung-Min;Jeong, Yeon-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.3
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    • pp.317-322
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    • 2011
  • This work has investigated the exhaust emissions such as Total Hydrocarbon (THC), Nitrogen Oxides(NOx), and Particulate Matter (PM) characteristics emitted from the tail-pipe of a continuously variable valve timing (CVVT) gasoline-fueled engine with different intake valve opening timings and injection pressures at the part load condition. Valve overlap period was varied from $40^{\circ}CA$ to $10^{\circ}CA$ and fuel injection pressure was increased from 3.5 bar to 5.0 bar. THC and NOx emissions decreased as intake valve opening timing was advanced regardless of fuel injection pressure. When the fuel was injected with the condition of 5.0 bar at all of valve overlap ranges, THC levels were reduced by 55%. NOx concentrations were diminished about 75% as valve overlap increased. PM size distributions were analyzed as bi-modal type of the nucleation and accumulation mode. Comparing with fuel injection pressures, PM emission levels were decreased at high pressure injection of 5.0 bar condition.