• Title/Summary/Keyword: Exhaust gas heat exchanger

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A Study on the Optimum Design of Plate-Fin Compact Sensible Heat Exchanger for the Heat Recovery of Exhaust Gas (배기열(排氣熱) 회수용(回收用) 평판(平板) - 휜형(形) 밀집형(密集形) 현열(顯熱) 열교환기(熱交換器)의 최적설계(最適設計)에 관한 연구(硏究))

  • Choi, Y.D.;Park, S.D.;Woo, J.S.;Tae, C.S.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.2 no.2
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    • pp.85-98
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    • 1990
  • Method of optimum design of a compact sensible plate-fin heat exchanger for the heat recovery of exhaust gas from the air conditioning space was developed in consideration of the econamics of investment cost and profit according to the installation of heat exchanges. In the counterflow heat exchanger, the frontal area was fixed and the length of heat exchanger was optimized in order to maximize the net gain according to the setting of the heat exchanger. In the cross flow heat exchanger, the size of the exchanger was also optimized to maximize the net gain.

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Conceptual Design of Turbine Exhaust System for 3rd stage of Launch Vehicle (한국형발사체 3단 터빈배기부 개념설계)

  • Shin, DongSun;Kim, KyungSeok;Han, SangYeop;Bang, JeongSuk;Kim, HyenWoong;Jo, DongHyuk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1068-1071
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    • 2017
  • The turbine exhaust system consists of a turbine flange, heat exchanger, exhaust duct and thrust nozzle. Heat exchanger is used for the launch vehicle because of the advantage of reducing the weight of the helium gas and the storage tank by using the heat exchanger pressurization method compared to the cold gas pressurizing method. Since the gas generator is combusted in fuel-rich condition, the soot is contained in the combustion gas. Hence, the heat exchanger should be designed considering the reduction of the heat exchange efficiency due to the soot effect. In addition, the uncertainty of the heat exchange calculation and the evaluation of the influence of the combustion gas soot on the heat exchange can not be completely calculated, so the design requirements must include a structure that can guarantee and control the temperature of the heat exchanger outlet. In this paper, it is described that the component allocation, the design method considering the manufacture of internal structure, the advantages of new concept of nozzle design.

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The Study on the Optimization of Burner and Heat Exchanger for Condensing Gas Boiler (응축 가스보일러의 연소기와 열교환기의 최적화 연구)

  • 박준규;이석희;정영식;이창언;금성민
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2000.04a
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    • pp.201-207
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    • 2000
  • This study was carried out to optimize burner and heat exchanger of the condensing gas boiler which can save energy by utilizing latent heat of combustion gas and reduce pollutant in exhaust gas. The heat exchanger of the gas boiler was composed of three parts, which were an upper. lower , and coil heat exchanger . The upper heat exchanger was placed outside of the premixed burner and a lower heat exchanger was located under the upper heat exchanger. And, coil heat exchanger rounded the outer surface of an upper and lower heat exchanger. The boiler designed by this research reaches turn-down ratio 4 : 1 in the domain of equivalence ratio 0.75-0.8 and thermal efficiency of 97% . Emission of NOx and CO concentration was under 20ppm and 140ppm at equivalence ratio 0.8 . When diameter of the burner replace 60mm by 50mm. emission of CO was reduced about 50ppm remarkably.

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HEAT PIPE TYPE EXHAUST HEAT RECOVERY SYSTEM FOR HOT AIR HEATER

  • Kang, G.C.;Kim, Y.J.;Ryou, Y.S.;Rhee, K.J.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.654-661
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    • 2000
  • Area of greenhouse increases rapidly up to 45,265ha by the year of 1998 in Korea. Hot air heater with light oil combustion is the most common heater for greenhouse heating in the winter season. However, exhaust gas heat discharged to atmosphere through chimney reaches up to 10~20% of total heat of the oil combusted in the furnace. In order to recapture the heat of this exhaust gas and to recycle for greenhouse heating, the heat pipe type exhaust heat recovery system was manufactured and tested in this experiment. The exhaust heat recovery system was made for space heating in the greenhouse. The system consisted of a heat exchanger made of heat pipes, ${\emptyset}15.88{\times}600mm$ located in the rectangular box of $600{\times}550{\times}330mm$, a blower and air ducts. The rectangular box was divided by two compartments where hot chamber exposed to exhaust gas in which heat pipes could pick up the heat of exhaust gas, and by evaporation of the heat transfer medium in the pipes it carries the heat to the cold compartment, then the blower moves the heat to greenhouse. The number of heat pipe was 60, calculated considering the heat exchange amount between flue gas and heat transfer capacity of heat pipe. The working fluid of heat pipe was acetone because acetone is known for its excellent heat transfer capacity. The system was attached to the exhaust gas path. According to the performance test it could recover 53,809 to 74,613kJ/hr depending on the inlet air temperature of 12 to $-12^{circ}C$ respectively when air flow rate $1,100\textrm{m}^3/hr$. The exhaust gas temperature left the heat exchanger dropped to $100^{circ}C$ from $270^{circ}C$ by the heat exchange between the air and the flue gas, the temperature difference was collected by the air and the warm air temperature was about $60^{circ}C$ at the air flow rate of $1,100\textrm{m}^3/hr$. This heat pipe type exhaust heat recovery system can reduce fuel cost by 10% annually according to the economic analysis.

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Heat Recovery Characteristics of the Exhaust Heat Recovery System with Heat Pipe Unit Attached to the Hot Air Heater in the Greenhouse (히트파이프를 이용한 온풍난방기 배기열회수 시스템의 열회수 특성)

  • Kang, K. C.;Kim, Y. J.;Ryou, Y. S.;Baek, Y.;Rhee, K. J.
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.441-448
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    • 2001
  • Hot air heater with light oil combustion is used as the most common heater for greenhouse heating in the winter season. However, exhaust gas heat discharged to atmosphere through chimney reaches up to 10~20% of total heat capacity of the oil burred. In order to recover the heat of this exhaust gas and to use for greenhouse heating, the heat pipe type exhaust heat recovery system was manufactured and tested in this experiment. The system consisted of a heat exchanger made of heat pipes, ø15.88${\times}$600mm located in the rectangular box of 675(L)${\times}$425(W)${\times}$370(H)mm, an air suction fan and air ducts. The number of heat pipe was 60, calculated considering the heat exchange amount between exhaust gas and air and heat transfer capacity of a heat pipe. The working fluid of heat pipe was acetone because acetone is known for its excellent heat transfer capacity. The system was attached to the exhaust gas path. According to the performance test it could recover 53,809 to 74,613kJ/h depending on the inlet air temperature of 12 to -12˚at air flow rate of 1.100㎥/h. The temperature of the exhaust gas left the heat exchanger dropped to 100$^{\circ}C$ from 270$^{\circ}C$ after the heat exchange between the suction air and the exhaust gas.

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Performance Test of a Multi-riser Fluidized Bed Heat Exchanger for Flue Gas Heat Recovery (연도가스 열회수용 다관형 순환유동층 열교환기 성능실험)

  • 전용두;이금배
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.3
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    • pp.273-279
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    • 2004
  • A lab-scale fluidized bed heat exchanger for waste gas heat recovery is devised and tested. Compared to our previous works on fluidized bed type system with a single riser, the present heat exchanger system is featured by its multiple (four) risers to handle increased amount of exhaust gas. Particles are introduced to the main hot gas stream alongside the pipe circumference near riser inlets. The heat exchanger performance and pressure drop are evaluated through experiments for the present gas-to-water heat exchanger system.

Study on the Exhaust Heat Recovery Equipment in a Factory - On the Performance of a U-shape Multitube Heat Exchanger - (공장폐열(工場廢熱) 회수장치(回收裝置)에 관한 연구(硏究) -U자형(字型) 다관식(多管式) 열교환기(熱交換機)의 성능(性能)에 관하여-)

  • Kim, Yung Bok;Song, Hyun Kap
    • Journal of Biosystems Engineering
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    • v.8 no.2
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    • pp.49-61
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    • 1983
  • U shape multitube heat exchanger was equipped in the flue to recover the exhaust heat from the boiler system. The fluids of the exhaust heat recovery equipment were the flue gas as the hot fluid, and the water as the cold fluid. The flow geometry of the fluids was cross flow - two pass, the hot fluid being mixed and the cold fluid unmixed. The results of the theoretical and the experimental analysis and the economic evaluation are summarized as follows. 1) The heat exchanger effectiveness and the temperature efficiency of the hot fluid were about 35% when the fuel consumption rate was 140 - 150 L/15min. The temperature efficiency for the cold fluid ranged from 3.0% to 4.5%. The insulation efficiency ranged from 85% to 98%, which was better than the KS air preheater insulation efficiency of 90%. 2) The relationship between the fuel consumption rate, F, and the outlet temperature, $T_{h2}$, of the flue gas from the heat exchanger was $T_{h2}$ = 0.927F + 110. In order to prevent the low temperature corrosion from the coagulation of $SO_3$, it is necessary to maintain the fuel consumption rate above 82 L/15min. 3) The ratio of the exhaust heat from the boiler system to the total energy consumption was about 14.5%. With the installation of the exhaust heat recovery equipment, the energy recovery ratio to the exhaust heat was about 25%. Accordingly, about 3.6% of the total fuel consumption was estimated to be saved. 4) Economic analysis indicated that the installation of the exhaust heat recovery equipment was feasible to save the energy, because the capital reocvery period was only 10 months when the fuel consumption rate was 80 L/15min. 4 months when it was 160 L/15min. 5) Based on the theoretical and the experimental analysis, it was estimated to save the energy of about 18 million Won per year, if four heat exchangers are installed in a factory. 6) A further study is recommended to identify the relationship among the flow rate of the exhaust gas, the size of the heat exchanger and the capacity of the air preheater. For a maximum heat recovery from the exhaust gas an automatic control system is required to control the flow rate of the cold fluid depending on the boiler load.

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Heat Transfer Characteristics and Pressure Drop of a Fluidized Bed Heat Exchanger without Baffle Plate (배플판이 없는 순환유동층 열교환기의 전열특성 및 압력강하)

  • 전용두;이금배;김엄기;이영림
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.12
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    • pp.989-995
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    • 2002
  • A new fluidized bed heat exchanger for exhaust gas heat recovery is developed. Compared to the existing ones, the present heat exchanger system is featured by the particle fluidization method which does not depend on conventionally used baffle plate with holes and by the multiple downcomer tubes to extract heat energy from hot particle during the time particles moves down to be fed again to the hot gas line. Particles are introduced to the main hot gas stream alongside the pipe circumference. The heat exchanger performance and pressure drop are evaluated through experiments for the present gas-to-water heat exchanger system.

Heat Transfer Characteristics and Pressure Drop of a Fluidized Bed Heat Exchanger without Baffle Plate

  • Jun, Yong-Du;Lee, Kum-Bae
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.1
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    • pp.24-31
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    • 2003
  • A new fluidized bed heat exchanger for exhaust gas heat recovery is do-veloped. Compared to the existing ones, the present heat exchanger system is featured by the particle fluidization method which does not depend on conventionally used baffle plate with holes and by the multiple downcomer tubes to extract heat energy from hot particles during the time particles moves down to be fed again to the hot gas line. Particles are introduced to the main hot gas stream alongside the pipe circumference. The heat exchanger performance and pressure drop are evaluated through experiments for the present gas-to-water heat exchanger system.

Analysis for Particle Motion of Vertical Rayleigh flow (수직 Rayleigh 유동내의 입자 거동 해석)

  • Ko, Seok-Bo;Jun, Yong-Du;Lee, Kum-Bae
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.755-760
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    • 2006
  • The exhaust gas with solid particle goes through the riser in both particle circulating type and circulating fluidized bed type heat exchanger to recover the heat. During heat transfer, gas velocity in vertical riser decreases as viscosity of exhaust gas decreases. In this case, when the particle size is fixed, sometimes the exhaust gas happens to have lower velocity which prohibit them to go out of the riser. In this paper the particle motion in vertical Rayleigh flow was studied. The behavior of heat transfer was investigated by means of velocity and temperature distribution. The result from numerical analysis was validated by the experimental results. Fortran code was used to analyze the particle motion in vertical Rayleigh flow.

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