• Title/Summary/Keyword: Evaluation Sheet

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Evaluation of Formability Sensitivity to Die Design in Warm Square Cup Deep Drawing of AZ31 Sheet (AZ3l 판재의 온간 사각컵 디프드로잉에서 금형 설계에 대한 성형성 민감도의 평가)

  • Kim, G.D.;Kim, H.K.
    • Transactions of Materials Processing
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    • v.16 no.2 s.92
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    • pp.120-125
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    • 2007
  • Magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. Tn the present study, square cup deep drawing tests using the magnesium alloy AE31 sheet were experimentally conducted using the porches and dies with different edge radius to evaluate the formability sensitivity to the die design variables. The experimental results showed that the fracture position over the cup wall moved from the punch nose to the flange as the die temperature increased, and that the drawing depth change was more affected by the punch radius than the die radius.

State of Art for Biaxial Tensile Test Systems (2축 인장 시험 방법에 관한 고찰)

  • Park, J.G.;Ahn, D.C.;Nam, J.B.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.222-228
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    • 2011
  • This paper is a review of biaxial tensile test equipments and specimens. The stresses acting on a component in service are multiaxial in nature. Therefore, it is necessary to consider the mechanical properties of sheet materials not only under uniaxial but also under these multiaxial stress states. Biaxial testing of metal in industry becomes an important investigation tool for the evaluation of mechanical properties of sheet metals. In this paper, several types of biaxial tensile tests were reviewed, and their advantages and limitations were discussed.

Setup and Operation Sequence Generation from Manufacturability Evaluation for Prismatic Parts (제조성 평가를 기반으로 한 비회전형상 부품의 작업준비 및 작업순서 생성)

  • Choi, Hoo Gon;Han, Jung Hyun;Kang, Mujin
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.4
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    • pp.316-333
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    • 2005
  • Although some successful recognition algorithms have been developed, most of them did emphasize on extracting accurate interpretations without considerations of manufacturability. Evaluating the manufacturability for multiple features leads to produce the machining sequences. In this paper, the A* algorithm guarantees the optimal setup sequences with minimizing the machining cost. Also, tolerances including surface roughness are converted to STEP formats to be utilized for more reliable process plans. Finally, decision tables are used to create the detailed operational sequences based on geometric tolerances and surface roughness. Machining parameters such as feed, depth of cut, and cutting speed for each operation are added to the routing sheet. Windows are presented to show how the entire system works for a sample part.

A Mechanical Experimental Study for Waterproofing Performance Evaluation of Self Adhesive Sheet Combined Polymer Resin and Poly-Iso Butylene (폴리머수지와 폴리이소부틸렌을 복합한 자착식시트의 방수성능평가를 위한 역학적 실험연구)

  • Min, Inki;Tae, Ghi-Ho
    • Journal of the Korean Society of Safety
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    • v.27 no.5
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    • pp.126-134
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    • 2012
  • The purpose of this study is to investigate waterproofing performance of self adhesive sheet combined polymer resin and poly-iso butylene. For the performance estimation of external waterproofing of concrete underground structures, there can be required various properties such as adhesion strength, hair crack resistance, repeat low and high temperature test, and so on. In this study, there engineering properties of composite system using polymer resin and poly-iso butylene were examined and could be confirmed to satisfy the guidelines of KS. Especially, it was turn out that the adhesion properties was excellent and high crack-resistance up to 1.49mm will be perform.

Evaluation of Mechanical Properties for Magnesium Sheet Forming by Tension and Compression Tests (마그네슘 판재성형을 위한 인장 및 압축실험을 통한 기계적 물성 평가)

  • Oh, S. W.;Choo, D. K.;Lee, J. H.;Kang, C. G.
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.635-641
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    • 2005
  • The crystal structure of magnesium was hexagonal close-packed (HCP), so its formability was poor at room temperature. But formability was improved in high temperature with increasing of the slip planes. Purpose of this paper was to know about the mechanical properties of magnesium alloy (AZ31B), before warm and hot forming process. The mechanical properties were defined by the tension and compression tests in various temperature and strain-rate. As the temperature was increased, yield·ultimate strength, K-value, work hardening exponent (n) and anisotropy factor (R) were decreased. But strain rate sensitivity (m) was increased. As strain-rate increased, yield·ultimate strength, K-value, and work hardening exponent (n) were increased. Also, microstructures of grains fined away at high strain-rate. These results would be used in simulations and manufacturing factor fer warm and hot forming process.

Study on the Measurement of Restraining and Opening Forces in Drawbeads (드로우비드 상압력과 인출력 측정에 관한 연구)

  • Moon, S.J.;Keum, Y.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.203-206
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    • 2006
  • The drawbeads, which is used for controlling the flow of the sheet by imposing the tension and for preventing the springback in the sheet metal forming process, affects a lot the formability because of the differences in the restraint and opening forces according to the drawbead shapes and dimensions. In this study, the experimental device enabling to measure the drawbead restraining forces and the drawbead opening forces associated with various drawbead shapes and dimensions and their theoretical evaluation are introduced and verified through the experimental measurement of those of a circular drawbead.

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Value Engineering Approach for Heat Curing Method Under Cold Weather Condition (한중콘크리트 보온양생 공법에 대한 VE분석)

  • Woo, Dae-Hun;Kim, Tae-Cheong;Kim, Jong;Jeon, Chung-Keun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.21-23
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    • 2010
  • This study was conducted to draw various decisive elements of a reasonable heat curing method and to examine the importance in deciding a construction method when constructing cold weather concrete. As a result, the items proposed as important elements at the time of decision of a heat curing method included economy, workability, maintainability, insulation capability, reduced construction period and usability. As a result of importance by items under AHP technique, it was found the most important element was insulation capability, followed by reduced construction period and workability. As a result of comparison of a heat supplying and a heat insulation method by dual bubble sheet differed 2 times as much as a heat supplying method, especially the evaluation degree by insulation capability and reduced construction period was high.

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Applicability on Water Treatment Structure of Anti-corrosive Sheet Molding Compound Panel (고분자수지계 패널형 방수방식재의 수처리구조물 적용성에 관한 실험적연구)

  • Seo, Hyun Jae;Park, Jin Sang;Bae, Kee Sun;Oh, Sang Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.161-163
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    • 2011
  • Due to various kind of waterproof materials and methods, which is difficult to select the most appropriate to waterworks. The materials used to prevent the deterioration of the service life is short, because of the chemical erosion. So, in the 2010 Office of Waterworks Seoul Metropolitan Government has set new standards. Recently, SMC panel is a trend that is being applied to water treatment facilities. However, SMC panel has not yet implemented a performance evaluation. Therefore, this study to confirm that satisfaction for the Office of Waterworks Seoul Metropolitan Government of the performance requirements, when the applied the SMC panel to water treatment structure.

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Evaluation of Material Properties of Welding Zone in Laser Welded Blank and Its Application to Sheet Metal Forming Analysis (레이저 용접 테일러드 블랭크의 용접부 물성평가 및 박판성형 해석에 적용)

  • 구본영;금영탁
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 1999.05a
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    • pp.29-32
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    • 1999
  • The material properties of laser welding zone such as strength coefficient, work-hardening exponent, and plastic anisotropic ratio are analytically obtained from those of base metals based on the tensile tests. . The finite element formulation is developed for predicting strain distributions and weld line movements in the forming processes of laser welded blank. The welding zone(WZ) is modelled with the several, narrow finite elements whose material characteristics are based on the experimental results and the analytical equations. In order to show an application of the developed weld element the stamping process of auto-body door inner panel is simulated. FEM predictions are compared and showed good agreements with experimental observations.

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Investigation of Stresses Due to Various Parameters of Shell and Tube Oil Cooler (다관 원통식 오일 냉각기의 다양한 파라미터에 따른 스트레스 고찰)

  • Han, S.K.
    • Journal of Power System Engineering
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    • v.13 no.1
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    • pp.5-12
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    • 2009
  • The present work aims to estimate channel, shell, tube and tube sheet stresses of shell and tube oil cooler stemmed from various parameters. These parameters involve size, thickness and dimension of shell and tube oil cooler, including fluid temperature. The main purpose of the present work is to ensure safety of design products and also develop new products rapidly. For stress evaluation of oil coolers, first of all, the maximum pressure on the shell-side and on the tube side is fixed with 3.1MPa and 1.5MPa, respectively. Secondly, the pressure on each side varies from 2MPa to 3.1MPa on the shell side and tram 0.6MPa to 2MPa on the tube side. Various parameters under these conditions are employed to estimate design stresses on each side of oil cooler. These basic information related to stresses will be useful for a designer or manufacturer of an oil cooler.

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