• Title/Summary/Keyword: Error Inspection Algorithm

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Automatic Optical Inspection System for Holograms with Multiple Patterns (다중패턴 홀로그램을 위한 자동광학검사 시스템)

  • Kwon, Hyuk-Joong;Park, Tae-Hyoung
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.5
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    • pp.548-554
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    • 2009
  • We propose an automatic inspection system for hologram with multiple patterns. The system hardware consists of illuminations, camera, and vision processor. Multiple illuminations using LEDs are arranged in different directions to acquire each image of patterns. The system software consists of pre-processing, pattern generation, and pattern matching. The acquired images of input hologram are compared with their reference patterns by developed matching algorithm. To compensate for the positioning error of input hologram, reference patterns of hologram for different position should be generated in on-line. We apply a frequency transformation based CGH(computer-generated hologram) method to generate reference images. For the fast pattern matching, we also apply the matching method in the frequency domain. Experimental results for hologram of Korean currency are then presented to verify the usefulness of proposed system.

Keypad Button Defect Inspection System of Cellphone (휴대폰 키버튼 불량 검사 시스템)

  • Lee, Joon-Jae
    • Journal of Korea Multimedia Society
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    • v.13 no.2
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    • pp.196-204
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    • 2010
  • In this paper, we develope a defect inspection method for each buttons of keypad of cellular phones before they are assembled. The proposed algorithm consists of the similar color checking and its classification, font error detection, and scratch detection based on the segmentation of keypad area and font, translation and rotation processing sequentially. Especially, the proposed segmentation method approximate the pad region as B-spline function to deal with illumination change due to the shape of key button with the slant and curved surface followed by simple thresholding. And also, the rotational information is obtained by using eigen value and eigen vector very fast and effectively. The experimental results show that the performance of the proposed algorithm is good when it is applied to in-line process.

Improvement and Evaluation of Automatic Quality Check Algorithm for Particulate Matter (PM10) by Analysis of Instrument Status Code (부유분진(PM10) 측정기 상태 코드 분석을 통한 자동 품질검사 알고리즘 개선 및 평가)

  • Kim, Mi-Gyeong;Park, Young-San;Ryoo, Sang-Boom;Cho, Jeong Hoon
    • Atmosphere
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    • v.29 no.4
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    • pp.501-509
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    • 2019
  • Asian Dust is a meteorological phenomenon that sand particles are raised from the arid and semi-arid regions-Taklamakan Desert, Gobi Desert and Inner Mongolia in China-and transported by westerlies and deposited on the surface. Asian dust results in a negative effect on human health as well as environmental, social and economic aspects. For monitoring of Asian Dust, Korea Meteorological Administration operates 29 stations using a continuous ambient particulate monitor. Kim et al. (2016) developed an automatic quality check (AQC) algorithm for objective and systematic quality check of observed PM10 concentration and evaluated AQC with results of a manual quality check (MQC). The results showed the AQC algorithm could detect abnormal observations efficiently but it also presented a large number of false alarms which result from valid error check. To complement the deficiency of AQC and to develop an AQC system which can be applied in real-time, AQC has been modulated. Based on the analysis of instrument status codes, valid error check process was revised and 6 status codes were further considered as normal. Also, time continuity check and spike check were modified so that posterior data was not referred at inspection time. Two-year observed PM10 concentration data and corresponding MQC results were used to evaluate the modulated AQC compared to the original AQC algorithm. The results showed a false alarm ratio decreased from 0.44 to 0.09 and the accuracy and the probability of detection were conserved well in spite of the exclusion of posterior data at inspection time.

Integrated Machining Error Compensation Method Using OMM Data and Modified PNN Algorithm (PNN을 이용한 기상측정데이터 기반 가공오차보상법)

  • Seo Tae-Il;Cho Myeong-Woo;Hong Yeon-Chan;Kim Gun-Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.92-97
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    • 2006
  • This paper presents an integrated machining error compensation method based on PNN(Polynomial Neural Network) approach and inspection database of OMM(On-Machine-Measurement) system. To efficiently analyze the machining errors, two machining error parameters are defined and modeled using the PNN approach, which is used to determine machining errors for the considered cutting conditions. Experiments are carried out to validate the approaches proposed in this paper. In result, the proposed methods can be effectively implemented in a real machining situation, producing much fewer errors.

A Real-time and Off-line Localization Algorithm for an Inpipe Robot by Detecting Elbows (엘보 인식에 의한 배관로봇의 실시간 위치 추정 및 후처리 위치 측정 알고리즘)

  • Lee, Chae Hyeuk;Kim, Gwang Ho;Kim, Jae Jun;Kim, Byung Soo;Lee, Soon Geul
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.10
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    • pp.1044-1050
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    • 2014
  • Robots used for pipe inspection have been studied for a long time and many mobile mechanisms have been proposed to achieve inspection tasks within pipelines. Localization is an important factor for an inpipe robot to perform successful autonomous operation. However, sensors such as GPS and beacons cannot be used because of the unique characteristics of inpipe conditions. In this paper, an inpipe localization algorithm based on elbow detection is presented. By processing the projected marker images of laser pointers and the attitude and heading data from an IMU, the odometer module of the robot determines whether the robot is within a straight pipe or an elbow and minimizes the integration error in the orientation. In addition, an off-line positioning algorithm has been performed with forward and backward estimation and Procrustes analysis. The experimental environment has consisted of several straight pipes and elbows, and a map of the pipeline has been constructed as the result.

Vision Inspection Method Development which Improves Accuracy By using Power-Law Transformation and Histogram Specification (멱함수 변환과 히스토그램 지정을 사용하여 정확도를 향상시킨 Vision 검사 방법 개발)

  • Huh, Kyung-Moo;Park, Se-Hyuk;Kang, Su-Min
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.44 no.5
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    • pp.11-17
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    • 2007
  • The appearance inspection of various electronic products and parts has been executed by the eyesight of human. But inspection by eyesight can't bring about uniform inspection result. Because the appearance inspection result by eyesight of human is changed by condition of physical and spirit of the checker. So machine vision inspection system is currently used to many appearance inspection fields instead of the checker. However the inspection result of machine vision is changed by the illumination of workplace. Therefore we have used a power-law transformation and histogram specification in this paper for improvement of vision inspection accuracy. As a result of these power-law transformation and histogram specification algorithm, we could increase the exactness of vision inspection and prevent system error from physical and spirit condition of human. Also this system has been developed only using PC, CCD Camera and Visual C++ for universal workplace.

Estimation of Dynamic Displacements of a Bridge using FBG Sensors (FBG센서를 이용한 교량의 동적변위 추정)

  • Shin, Soobong;Yun, Byeong-Goo;Kim, Jae-Cheon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.3 s.55
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    • pp.101-109
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    • 2009
  • An algorithm is proposed for estimating dynamic displacements of a bridge by using FBG sensors and by superposing some measurable low modes. Modal displacements are obtained from the beam theory and the generalized coordinates are deduced from the strains measured by FBG sensors. By considering flexural and torsional modes occurred in bridges only as flexural modes of a simply supported beam by separating a bridge into multiple girders or parts, the proposed algorithm can be applied to various types of bridges. Guidelines are provided theoretically for determining the number of modes and the number of strain gages to be used. The proposed algorithm has been examined through simulation studies on various types of bridges, laboratory experiments on a model bridge, and field tests on a simple span PC Box girder bridge. Through the simulation study, the effects of the error in the vibration modes and measurement noise on estimating the dynamic displacements are analyzed.

Inspection System for The Metal Mask (Metal Mask 검사시스템)

  • 최경진;이용현;박종국
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.2
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    • pp.1-9
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    • 2003
  • We develop an experimental system to inspect a metal mask and, in this paper, introduce its inspection algorithm. This system is composed of an ASC(Area Scan Camera) and a belt type xy-table. The whole area of the metal mask is divided into several inspection blocks. The area of each block is equal to FOV(Field of View). For each block, the camera image is compared to the reference image. The reference image is made by gerber file. The rotation angle of the metal mask is calculated through the linear equation that is substituted two end points of horizontal boundary of a specific hole in a camera image. To calculate the position error caused by the belt type xy-table, HT(Hough-Transform) using distances among the holes in two images is used. The center of the reference image is moved as much as the calculated Position error to be coincided with the camera image. The information of holes in each image, such as centroid, size, width and height, are calculated through labeling. Whether a holes is mado correctly by laser machine or not, is judged by comparing the centroid and the size of hole in each image. Finally, we build the experimental system and apply this algorithm.

Development of surface defect inspection algorithms for cold mill strip using tree structure (트리 구조를 이용한 냉연 표면흠 검사 알고리듬 개발에 관한 연구)

  • Kim, Kyung-Min;Jung, Woo-Yong;Lee, Byung-Jin;Ryu, Gyung;Park, Gui-Tae
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.365-370
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    • 1997
  • In this paper we suggest a development of surface defect inspection algorithms for cold mill strip using tree structure. The defects which exist in a surface of cold mill strip have a scattering or singular distribution. This paper consists of preprocessing, feature extraction and defect classification. By preprocessing, the binarized defect image is achieved. In this procedure, Top-hit transform, adaptive thresholding, thinning and noise rejection are used. Especially, Top-hit transform using local min/max operation diminishes the effect of bad lighting. In feature extraction, geometric, moment, co-occurrence matrix, histogram-ratio features are calculated. The histogram-ratio feature is taken from the gray-level image. For the defect classification, we suggest a tree structure of which nodes are multilayer neural network clasifiers. The proposed algorithm reduced error rate comparing to one stage structure.

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A digital measurement method for rotational errors of a machine spindle (스핀들 회전 오차 측정의 디지틀 방법에 관한 연구)

  • 공인복;박윤창;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.443-450
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    • 1989
  • A digital testing method for measurement of radial error motions of a spindle is investigated with special emphasis on developing a computer-aided in-situ inspection for machine tool manufacturing. The method utilizes three non-contact type probes and an optical encoder, based on a special computational algorithm to eliminate undesirable offset and roundness errors of the master spindle. Details of the design of hardware and software required to realize the testing method are described. Finally, advantages and limitations of the method are discussed with several test results.