• Title/Summary/Keyword: Error Inspection Algorithm

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Detecting Digital Micromirror Device Malfunctions in High-throughput Maskless Lithography

  • Kang, Minwook;Kang, Dong Won;Hahn, Jae W.
    • Journal of the Optical Society of Korea
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    • v.17 no.6
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    • pp.513-517
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    • 2013
  • Recently, maskless lithography (ML) systems have become popular in digital manufacturing technologies. To achieve high-throughput manufacturing processes, digital micromirror devices (DMD) in ML systems must be driven to their operational limits, often in harsh conditions. We propose an instrument and algorithm to detect DMD malfunctions to ensure perfect mask image transfer to the photoresist in ML systems. DMD malfunctions are caused by either bad DMD pixels or data transfer errors. We detect bad DMD pixels with $20{\times}20$ pixel by white and black image tests. To analyze data transfer errors at high frame rates, we monitor changes in the frame rate of a target DMD pixel driven by the input data with a set frame rate of up to 28000 frames per second (fps). For our data transfer error detection method, we verified that there are no data transfer errors in the test by confirming the agreement between the input frame rate and the output frame rate within the measurement accuracy of 1 fps.

Quality assurance algorithm using fuzzy reasoning for resistance spot weldings (퍼지추론을 이용한 저항 점용접부위의 품질평가 알고리듬)

  • Kim, Joo-Seok;Lee, Jae-Ik;Lee, Sang-ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.644-653
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    • 1998
  • In resistance spot weld, the assurance of weld quality has been a long-standing problem. Since the weld nuggets if resustance spot welding form between the workpieces, visual detection of defects in usually impossible. Welding quality of resistance spot welding can be verified by non destructive and destructive inspections such as X-Ray inspection and testing of weld strength. But these tests, in addition to being time-consuming and costly, can entail risks due to sampling basis. The purpose of this study is the development of the monitoring system based on fuzzy inference, aimed at diagonosis of quality in resistance spot welding. The fuzzy inference system consists of fuzzy input variables, fuzzy membership functions and fuzzy rules. For inferring the welding quality(strength), the experimental data of the spot welding were acquired in various welding conditions with the monitoring system designed. Some fuzzy input variables-maximum, slop and difference values of electrode movement signals-were extracted from the experimental data. It was confirmed that the fuzzy inference values of strength have a .${\pm}$5% error in comparison with actual values for the selected welding conditions(9-10.5KA, 10-14 cycle, 250-300 $kg_f$). This monitoring system can be useful in improving the quality assurance and reliability of the resistance spot welding process.

The Measurement of Road Alignment Using GPS-IMU System (GPS-IMU 통합 시스템을 이용한 도로기하구조 측정에 관한 연구)

  • Park, Jae-Hong;Yun, Duk-Geun;Sung, Jung-Gon;Lee, Jun-Seok
    • Journal of Korean Society of Transportation
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    • v.30 no.5
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    • pp.61-69
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    • 2012
  • It is important for highway maintenance and safety assessment to get the accurate highway geometric information. However, it is difficult to acquire good highway geometric information due to missing blueprints or deteriorated highway sections. This research, to get highway geometric information rapidly, has developed a highway geometric analysis algorithm that uses data from vehicles with GPS-IMU integrated system. In conclusion, the result shows that 3.38% of error-ratio for the horizontal alignment and 0.083 absolute value difference for vertical grade comparing with highway drawings. Therefore, the result suggest that the developed method can be applied to the road safety inspection or road safety audit.

Thickness and Surface Measurement of Transparent Thin-Film Layers using White Light Scanning Interferometry Combined with Reflectometry

  • Jo, Taeyong;Kim, KwangRak;Kim, SeongRyong;Pahk, HeuiJae
    • Journal of the Optical Society of Korea
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    • v.18 no.3
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    • pp.236-243
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    • 2014
  • Surface profiling and film thickness measurement play an important role for inspection. White light interferometry is widely used for engineering surfaces profiling, but its applications are limited primarily to opaque surfaces with relatively simple optical reflection behavior. The conventional bucket algorithm had given inaccurate surface profiles because of the phase error that occurs when a thin-film exists on the top of the surface. Recently, reflectometry and white light scanning interferometry were combined to measure the film thickness and surface profile. These techniques, however, have found that many local minima exist, so it is necessary to make proper initial guesses to reach the global minimum quickly. In this paper we propose combing reflectometry and white light scanning interferometry to measure the thin-film thickness and surface profile. The key idea is to divide the measurement into two states; reflectometry mode and interferometry mode to obtain the thickness and profile separately. Interferogram modeling, which considers transparent thin-film, was proposed to determine parameters such as height and thickness. With the proposed method, the ambiguity in determining the thickness and the surface has been eliminated. Standard thickness specimens were measured using the proposed method. Multi-layered film measurement results were compared with AFM measurement results. The comparison showed that surface profile and thin-film thickness can be measured successfully through the proposed method.

Compression Sensing Technique for Efficient Structural Health Monitoring - Focusing on Optimization of CAFB and Shaking Table Test Using Kobe Seismic Waveforms (효율적인 SHM을 위한 압축센싱 기술 - Kobe 지진파형을 이용한 CAFB의 최적화 및 지진응답실험 중심으로)

  • Heo, Gwang-Hee;Lee, Chin-Ok;Seo, Sang-Gu;Jeong, Yu-Seung;Jeon, Joon-Ryong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.2
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    • pp.23-32
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    • 2020
  • The compression sensing technology, CAFB, was developed to obtain the raw signal of the target structure by compressing it into a signal of the intended frequency range. At this point, for compression sensing, the CAFB can be optimized for various reference signals depending on the desired frequency range of the target structure. In addition, optimized CAFB should be able to efficiently compress the effective structural answers of the target structure even in sudden/dangerous conditions such as earthquakes. In this paper, the targeted frequency range for efficient structural integrity monitoring of relatively flexible structures was set below 10Hz, and the optimization method of CAFB for this purpose and the seismic response performance of CAFB in seismic conditions were evaluated experimentally. To this end, in this paper, CAFB was first optimized using Kobe seismic waveform, and embedded it in its own wireless IDAQ system. In addition, seismic response tests were conducted on two span bridges using Kobe seismic waveform. Finally, using an IDAQ system with built-in CAFB, the seismic response of the two-span bridge was wirelessly obtained, and the compression signal obtained was cross-referenced with the raw signal. From the results of the experiment, the compression signal showed excellent response performance and data compression effects in relation to the raw signal, and CAFB was able to effectively compress and sensitize the effective structural response of the structure even in seismic situations. Finally, in this paper, the optimization method of CAFB was presented to suit the intended frequency range (less than 10Hz), and CAFB proved to be an economical and efficient data compression sensing technology for instrumentation-monitoring of seismic conditions.

Multi-modality MEdical Image Registration based on Moment Information and Surface Distance (모멘트 정보와 표면거리 기반 다중 모달리티 의료영상 정합)

  • 최유주;김민정;박지영;윤현주;정명진;홍승봉;김명희
    • Journal of KIISE:Computer Systems and Theory
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    • v.31 no.3_4
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    • pp.224-238
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    • 2004
  • Multi-modality image registration is a widely used image processing technique to obtain composite information from two different kinds of image sources. This study proposes an image registration method based on moment information and surface distance, which improves the previous surface-based registration method. The proposed method ensures stable registration results with low registration error without being subject to the initial position and direction of the object. In the preprocessing step, the surface points of the object are extracted, and then moment information is computed based on the surface points. Moment information is matched prior to fine registration based on the surface distance, in order to ensure stable registration results even when the initial positions and directions of the objects are very different. Moreover, surface comer sampling algorithm has been used in extracting representative surface points of the image to overcome the limits of the existed random sampling or systematic sampling methods. The proposed method has been applied to brain MRI(Magnetic Resonance Imaging) and PET(Positron Emission Tomography), and its accuracy and stability were verified through registration error ratio and visual inspection of the 2D/3D registration result images.

Cloud Detection Using HIMAWARI-8/AHI Based Reflectance Spectral Library Over Ocean (Himawari-8/AHI 기반 반사도 분광 라이브러리를 이용한 해양 구름 탐지)

  • Kwon, Chaeyoung;Seo, Minji;Han, Kyung-Soo
    • Korean Journal of Remote Sensing
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    • v.33 no.5_1
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    • pp.599-605
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    • 2017
  • Accurate cloud discrimination in satellite images strongly affects accuracy of remotely sensed parameter produced using it. Especially, cloud contaminated pixel over ocean is one of the major error factors such as Sea Surface Temperature (SST), ocean color, and chlorophyll-a retrievals,so accurate cloud detection is essential process and it can lead to understand ocean circulation. However, static threshold method using real-time algorithm such as Moderate Resolution Imaging Spectroradiometer (MODIS), Advanced Himawari Imager (AHI) can't fully explained reflectance variability over ocean as a function of relative positions between the sun - sea surface - satellite. In this paper, we assembled a reflectance spectral library as a function of Solar Zenith Angle (SZA) and Viewing Zenith Angle (VZA) from ocean surface reflectance with clear sky condition of Advanced Himawari Imager (AHI) identified by NOAA's cloud products and spectral library is used for applying the Dynamic Time Warping (DTW) to detect cloud pixels. We compared qualitatively between AHI cloud property and our results and it showed that AHI cloud property had general tendency toward overestimation and wrongly detected clear as unknown at high SZA. We validated by visual inspection with coincident imagery and it is generally appropriate.

Image Generator Design for OLED Panel Test (OLED 패널 테스트를 위한 영상 발생기 설계)

  • Yoon, Suk-Moon;Lee, Seung-Ho
    • Journal of IKEEE
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    • v.24 no.1
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    • pp.25-32
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    • 2020
  • In this paper, we propose an image generator for OLED panel test that can compensate for color coordinates and luminance by using panel defect inspection and optical measurement while displaying images on OLED panel. The proposed image generator consists of two processes: the image generation process and the process of compensating color coordinates and luminance using optical measurement. In the image generating process, the panel is set to receive the panel information to drive the panel, and the image is output by adjusting the output setting of the image generator according to the panel information. The output form of the image is configured by digital RGB method. The pattern generation algorithm inside the image generator outputs color and gray image data by transmitting color data to a 24-bit data line based on a synchronization signal according to the resolution of the panel. The process of compensating color coordinates and luminance using optical measurement outputs an image to an OLED panel in an image generator, and compensates for a portion where color coordinates and luminance data measured by an optical module differ from reference data. To evaluate the accuracy of the image generator for the OLED panel test proposed in this paper, Xilinx's Spartan 6 series XC6SLX25-FG484 FPGA was used and the design tool was ISE 14.5. The output of the image generation process was confirmed that the target setting value and the simulation result value for the digital RGB output using the oscilloscope matched. Compensating the color coordinates and luminance using optical measurements showed accuracy within the error rate suggested by the panel manufacturer.

A Study on Development of Portable Concrete Crack Measurement Device Using Image Processing Technique and Laser Sensors (이미지 처리기법 및 레이저 센서를 이용한 휴대용 콘크리트 균열 측정 장치 개발에 관한 연구)

  • Seo, Seunghwan;Ohn, Syng-Yup;Kim, Dong-Hyun;Kwak, Kiseok;Chung, Moonkyung
    • Journal of the Korean Geosynthetics Society
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    • v.19 no.4
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    • pp.41-50
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    • 2020
  • Since cracks in concrete structures expedite corrosion of reinforced concrete over a long period of time, regular on-site inspections are essential to ensure structural usability and prevent degradation. Most of the safety inspections of facilities rely on visual inspection with naked eye, so cost and time consuming are severe, and the reliability of results differs depending on the inspector. In this study, a portable measuring device that can be used for safety diagnosis and maintenance was developed as a device that measures the width and length of concrete cracks through image analysis of cracks photographed with a camera. This device captures the cracks found within a close distance (3 m), and accurately calculates the unit pixel size by laser distance measurement, and automatically calculates the crack length and width with the image processing algorithm developed in this study. In measurement results using the crack image applied to the experiment, the measurement of the length of a 0.3 mm crack within a distance of 3 m was possible with a range of about 10% error. The crack width showed a tendency to be overestimated by detecting surrounding pixels due to vibration and blurring effect during the binarization process, but it could be effectively corrected by applying the crack width reduction function.