• Title/Summary/Keyword: Equivalent temperature

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Analysis of Thermal Stress and Fatigue Life in the Steel Shell of a Cupola Furnace (큐폴라 용해로 철피의 열응력 및 피로수명 해석)

  • Yang, Young-Soo;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.47-54
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    • 2020
  • Themo-mechanical analysis was carried out using the finite element method for the steel shell of a cupola furnace. When the outer surface of the shell was cooled with water to within the temperature range of 35-80 ℃ during operation of the cupola, the inner surface of the shell was expected to exhibit a temperature of 65-248 ℃ based on heat transfer analysis. The shell was also expected to have an equivalent stress range of 100-280 MPa in the outer surface over the temperature range examined. Upon cooling the shell to obtain an outer surface temperature <80 ℃, the maximum equivalent stress of the shell did not exceed the yield strength. Although the temperature of the outer surface varied between 35 and 80 ℃ periodically due to the cooling control problem, the fatigue stress at the outer surface of the shell was calculated to be within the fatigue strength. During a non-operational period to examine the system between furnace operations, the thermal stress presented in the shell was sufficiently low to reach the desired yield strength and fatigue limit.

Structural and Thermal Analysis of Disk Brake (디스크 브레이크의 구조 및 열 해석)

  • Cho, Jae-Uug;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.211-215
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    • 2010
  • Continuous contraction and expansion of disk brake can be due to friction and temperature difference at repeated sudden braking. As serious vibration at disk is produced, the braking force will be changed ununiformly and braking system can not be stabilized. Temperature and heat flux at disk brake are investigated by structural and thermal analysis in this study. The maximum equivalent stress and displacement are shown respectively at the ventilated hole and the lower part of disk plate. At thermal analysis of initial state, temperature on disk plate is distributed from $95.9^{\circ}C$ to $100^{\circ}C$. The maximum heat flux of $0.0168W/mm^2$ is shown at the inner friction part between disk plate and pad. At thermal analysis of transient state, temperature on disk plate is distributed from $95^{\circ}C$ to $96.5^{\circ}C$ after 100 second. The maximum heat flux of $0.0024W/mm^2$ is also shown at the inner friction part between disk plate and pad. By comparing with initial state, the temperature on disk plate is more uniformly distributed and heat flux is more decreased by 7 times at transient state.

Determination of Preheating Temperature for Box Girder Welding (강교용 박스거더의 용접예열 온도 선정에 관한 연구)

  • Cho, Jae-Hun;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.7 no.1
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    • pp.49-55
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    • 2011
  • This study analyzed causes and status of cracks to suggest preventives for welding cracks generated on fillet welding zone of atmosphere corrosion resisting steel box girder. Penetrant testing, a sort of non-destructive testing, was conducted for inspection of crack status on welding zone. As a result of test, welding cracks were found on the point of start, center and end to fillet welding zone of 32 mm-thickness. The result of carbon equivalent composition of materials was 0.452%. According to welding specification, to preheat prevent welding crack, preheat temperature of $100{\sim}200^{\circ}C$ should be kept before welding execution. It was failed to keep preheat temperature because it had been executed on winter season and the structure of box girder had wide heat transfer area. As a result of examination of time varying preheating temperature of 32mm-thickness material, it was understood that preheat temperature of above $230^{\circ}C$ on both 130mm-long sides of welded joint can prevent welding crack.

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Fundamental characteristic analysis on 6 T-class high-temperature superconducting no-insulation magnet using turn-distributed equivalent circuit model

  • Liu, Q.;Choia, J.;Sim, K.;Kim, S.
    • Progress in Superconductivity and Cryogenics
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    • v.23 no.4
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    • pp.44-48
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    • 2021
  • In order to obtain ultra-high resolution MRI images, research and development of 11 T or higher superconducting magnets have been actively conducted in the world, recently. The high-temperature superconductor (HTS), first discovered in 1986, was very limited in industrial application until mid-2010, despite its high critical current characteristics in the high magnetic field compared to the low-temperature superconductor. This is because HTS magnets were unable to operate stably due to the thermal damage when a quench occurred. With the introduction of no-insulation (NI) HTS magnet winding technology that does not burn electrically, it could be expected that the HTS magnets are dramatically reduced in weight, volume, and cost. In this paper, a 6 T-class NI HTS magnet for basic characteristic analysis was designed, and a distributed equivalent circuit model of the NI coils was configured to analyze the charging current characteristics caused by excitation current, and the charge delay phenomenon and loss were predicted through the development of a simulation model. Additionally, the critical current of the NI HTS magnets was estimated, considering the magnetic field, its angle and temperature with a given current. The loss due to charging delay characteristics was analyzed and the result was shown. It is meaningful to obtain detailed operation technology to secure a stable operation protocol for a 6T NI HTS magnet which is actually manufactured.

An Experimental Study on Concrete Strength Prediction by Method of Equivalent Ages (등가재령을 이용한 콘크리트의 강도예측에 관한 실험적 연구)

  • 한장현;주지현;길배수;김규용;남재현;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.337-340
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    • 1999
  • The aim of this study is to predict concrete strengths by method of equivalent ages. The method of equivalent ages is to use Arrhenius equation which indicates the influence of curing temperature on the initial hydration ratio in cement. Experimental factors are in this study. The water-cement ratios of concrete mixtures are 0.60, 0.55, 0.50 and 0.45. The curing temperatures within the four chambers are 30, 20, 10 and 5$^{\circ}C$. The test results showed that equivalent age can be used to predict compressive strength of concrete at early ages.

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Equivalent Mechanical Property for Stress Analysis on Lined Pipe (Lined Pipe의 응력해석을 위한 등가 물성치 계산)

  • Choe, Jae-Seung;Jeong, Jin-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.445-451
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    • 2002
  • The refractory-lined pipe is used to protect the system from high-temperature of the internal flow. The property of the refractory has an effect upon the stress analysis for fluid catalytic cracking(FCC) unit piping design. The equivalent elastic modulus and density considering steel and refractory must be applied in the stress analysis of the system. In the research, the theoretical method to obtain the value of the equivalent property is introduced and then the parametric analysis is carried out to understand the characteristic of the material properties, and the stress analysis is performed with reactor, the part of FCC unit.

Thermal Analysis using Thermal Equivalent Circuit Analysis and Finite Element Method of In-wheel Motor (In-wheel 전동기의 열 등가회로 해석 및 유한요소해법을 이용한 열해석)

  • Kim, Kyu-Seob;Lee, Byeong-Hwa;Hong, Jung-Pyo;Nam, Hyuk
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.941-942
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    • 2011
  • A thermal equivalent circuit of IPMSM considering eddy current loss of PM and core loss of rotor is proposed. This thermal equivalent model is represented by the thermal resistances and thermal capacitances. In order to determine the factor of each parameter, a heating test is processed. Additionally, the eddy current loss of PM is calculated by a transient 3D finite element analysis. Finally, this thermal equivalent model is verified by a temperature test in a 25kW 12-pole/18-slot IPMSM with varying load.

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Equivalent Elastic Modulus for Lined Pipe Analysis (Lined Pipe 해석을 위한 등가 탄성계수 계산)

  • 정진한;최재승;하대홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.547-550
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    • 2000
  • The steel pipe for fluid catalytic cracking(FCC) unit. petroleum refinery, is lined with refractory to protect the system from high-temperature of the internal flow. The property of the refractory has an effect upon the stress analysis of FCC unit. Because 1-D pipe element or 3-D shell element are usually used in commercial codes of stress analysis to evaluate the structural soundness, the equivalent elastic modulus considering steel and refractory should be applied. In the research, the theoretical method to obtain the value of the equivalent property is introduced and then the stress analysis is carried out with the part of FCC unit.

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Prediction of Setting Time of Concrete Using Fly Ash and Super Retarding Agent (초지연제 및 플라이애쉬를 사용한 콘크리트의 응결시간 예측)

  • Han, Min-Cheol
    • Journal of the Korea Concrete Institute
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    • v.18 no.6 s.96
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    • pp.759-767
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    • 2006
  • This paper presents a method to estimate the setting time of concrete using super retarding agent(SRA) and fly ash(FA) under various curing temperature conditions by applying maturity based on equivalent age. To estimate setting time, the equivalent age using apparent activation energy($E_a$) was applied. Increasing SRA content and decreasing curing temperature leads to retard initial and final set markedly. $E_a$ at the initial set and final set obtained by Arrhenius function showed differences in response to mixture type. It is estimated to be from $24{\sim}35KJ/mol$ in all mixtures, which is smaller than that of conventional mixture ranging from $30{\sim}50KJ/mol$. Based on the application of $E_a$ to Freisleben-Hansen and Pederson's equivalent age function, equivalent age is nearly constant, regardless of curing temperature and SRA contents. This implies that the concept of maturity is applicable in estimating the setting time of concrete containing SRA. A high correlation between estimated setting time and measured setting time is observed. Multi-regression model to determine appropriate dosage of SRA reflecting FA contents and equivalent age was provided. Thus, the setting time estimation method studied herein can be applicable to the concrete containing SRA and FA in construction fields.