• Title/Summary/Keyword: Equipment Fault Diagnosis

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A Study on Fault Diagnosis and Performance Evaluation of Propulsion Equipment (추진장치의 고장진단과 성능특성에 관한 연구)

  • Han, Young-Jae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.2
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    • pp.153-158
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    • 2005
  • Recently, as the feasibility study shows that trans-Korea railway and trans-continental railway are advantageous, interest in high-speed railway system is increasing. Because railway vehicle is environment-friendly and safe compared with airplane and ship, its market-sharing increases gradually. KHST(Korean High Speed Train) has been developed by KRRI (Korea Railroad Research Institute) for last 6 years to satisfy the need. An electric railway system is composed of high-tech subsystems, among which main electric equipment such as transformers and converter are critical components determining the performance of rolling stock. We developed a measurement system for on-line test and evaluation of performances of KHST. The measurement system is composed of software part and hardware part. Perfect interface between multi-users is possible. A now method to measure temperature was applied to the measurement system. By using the system, fault diagnosis and performance evaluation of electric equipment in Korean High Speed Train was conducted during test running.

Logistic Supportability Improvement Program for the Future Main Battle Tank (고장진단체계 구축을 통한 미래전차의 군수지원성 향상 방안 연구)

  • Jung, ChangMo;Lee, MyungChun
    • Journal of the Korean Society of Systems Engineering
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    • v.1 no.2
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    • pp.34-42
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    • 2005
  • Logistic Support Analysis(LSA) and Logistic Supportability Review must be carried out as soon as possible in development stage in order to minimize operation/maintenance cost that head the list of weapon cost and improve logistic supportability of the weapon system. And the result must be used for hardware designs to set up to be able to input to the system design and logistic support elements. Therefore Logistic Support Elements must be planed/developed/supplied with the main combat system concurrently and performance and logistic supportability of the comabat system had better be improved mutually. This report describes maintenance concept changes of weapon systems, fault diagnosis function and test equipment state on the domestic MBT(main battle tank). And then it presents application and intensification of itself fault diagnosis system for a domestic future MBT considering connection with IETM(Interactive Electronic Technical Manual) and TE(Test Equipment).

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Study on Fault Diagnosis and Data Processing Techniques for Substrate Transfer Robots Using Vibration Sensor Data

  • MD Saiful Islam;Mi-Jin Kim;Kyo-Mun Ku;Hyo-Young Kim;Kihyun Kim
    • Journal of the Microelectronics and Packaging Society
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    • v.31 no.2
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    • pp.45-53
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    • 2024
  • The maintenance of semiconductor equipment is crucial for the continuous growth of the semiconductor market. System management is imperative given the anticipated increase in the capacity and complexity of industrial equipment. Ensuring optimal operation of manufacturing processes is essential to maintaining a steady supply of numerous parts. Particularly, monitoring the status of substrate transfer robots, which play a central role in these processes, is crucial. Diagnosing failures of their major components is vital for preventive maintenance. Fault diagnosis methods can be broadly categorized into physics-based and data-driven approaches. This study focuses on data-driven fault diagnosis methods due to the limitations of physics-based approaches. We propose a methodology for data acquisition and preprocessing for robot fault diagnosis. Data is gathered from vibration sensors, and the data preprocessing method is applied to the vibration signals. Subsequently, the dataset is trained using Gradient Tree-based XGBoost machine learning classification algorithms. The effectiveness of the proposed model is validated through performance evaluation metrics, including accuracy, F1 score, and confusion matrix. The XGBoost classifiers achieve an accuracy of approximately 92.76% and an equivalent F1 score. ROC curves indicate exceptional performance in class discrimination, with 100% discrimination for the normal class and 98% discrimination for abnormal classes.

A Study on Development of Fault diagnosis system for PLC self-diagnostics and its external devices (PLC 자체 고장진단과 그의 외부 소자의 고장 진단 시스템 개발에 관한 연구)

  • Bur, Yone-Gi;Blen, Zeung-Nam
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1189-1192
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    • 1996
  • In this paper, a fault diagnosis method is proposed for self-diagnostics of PLC(Programmable Logic Controller), process controller in industrial fields, and diagnosis of its external devices such as sensors and actuators. The aim of this research is proposition of systematic method of fault diagnosis of PLC control system and development of its equipment. A PLC fault diagnosis algorithm consists of self-diagnostics given by PLC makers, Inpuot/Output tracking method by analyzing sequence PLC programs, searching method of past fault cases in database using an expert system, and diagnosis of PLC units such as CPU, DI, and DO board. Finally usability of PLC fault diagnostic system is verified by testing a MELSEC PLC.

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Fault Diagnosis of a Pump Using Analysis of Noise (작동음의 분석을 이용한 펌프의 고장진단)

  • 박순재;이신영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.22-28
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    • 2003
  • We should maintain the maximum operation capacity for production facilities and find properly out the fault of each equipment rapidly in order to decrease a loss caused by its failure. The acoustic signals of a machine always carry the dynamic information of the machine. These signals are very useful for the feature extraction and fault diagnosis. We performed a fundamental study which develops a system of fault diagnosis for a pump. We obtained noises by a microphone, analysed and compared the signals converted to Sequency range for normal products, artificially deformed products. We tried to search a change of noise signals according to machine malfunctions and analyse the type of deformation or failure. The results showed that acoustic signals as well as vibration signals can be used as a simple method for a detection of machine malfunction or fault diagnosis.

Fault Diagnosis of a Pump Using Analysis of Noise (작동음의 분석을 이용한 펌프의 고장진단)

  • 박순재;이신영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.99-104
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    • 2003
  • We should maintain the minimum operation capacity for production facilities and find properly out the fault of each equipment rapidly in order to decrease a loss caused by its failure. The acoustic signals of a machine always carry the dynamic information of the machine. These signals are very useful for the feature extraction and fault diagnosis. We performed a fundamental study which develops a system of fault diagnosis for a pump. We obtained noises by a microphone, analysed and compared the signals converted to frequency range for normal products, artificially deformed products. We tried to search a change of noise signals according to machine malfunctions and analyse the type of deformation or failure. The results showed that acoustic signals as well as vibration signals can be used as a simple method for a detection of machine malfunction or fault diagnosis.

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Fault Diagnosis of a Pump Using Acoustic and Vibration Signals (소음진동 신호를 이용한 펌프의 고장진단)

  • 박순재;정원식;이신영;정태진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.883-887
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    • 2002
  • We should maintain the maximum operation capacity for production facilities and find properly out the fault of each equipment rapidly in order to decrease a loss caused by its failure. The acoustic and vibration signals of a machine always carry the dynamic information of the machine. These signals are very useful fur the feature extraction and fault diagnosis. We performed a fundamental study which develops a system of fault diagnosis for a pump. We experimented vibrations by acceleration sensors and noises by microphones, compared and analysed for normal products, artificially deformed products. We tried to search a change of the dynamic signals according to machine malfunctions and analyse the type of deformation or failure. The results showed that acoustic signals as well as vibration signals can be used as a simple method lot a detection of machine malfunction or fault diagnosis.

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An Experimental Study on Fault Detection and Diagnosis Method for a Water Chiller Using Bayes Classifier (베이즈 분류기를 이용한 수냉식 냉동기의 고장 진단 방법에 관한 실험적 연구)

  • Lee, Heung-Ju;Chang, Young-Soo;Kang, Byung-Ha
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.36-41
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    • 2008
  • Fault detection and diagnosis(FDD) system is beneficial in equipment management by providing the operator with tools which can help find out a failure of the system. An experimental study has been performed on fault detection and diagnosis method for a water chiller. Bayes classifier, which is one of classical pattern classifiers, is adopted in deciding whether fault occurred or not. FDD algorithm can detect refrigerant leak failure, when 20% amount of charged refrigerant for normal operation leaks from the water chiller. The refrigerant leak failure caused COP reduction by 6.7% compared with normal operation performance. When two kinds of faults, such as a decrease in the mass flow rate of cooling water and temperature sensor fault of cooling water inlet, are detected, COP is a little decreased by these faults.

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Fault Diagnosis of Induction Motor using Linear Predictive Coding and Deep Neural Network (LPC와 DNN을 결합한 유도전동기 고장진단)

  • Ryu, Jin Won;Park, Min Su;Kim, Nam Kyu;Chong, Ui Pil;Lee, Jung Chul
    • Journal of Korea Multimedia Society
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    • v.20 no.11
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    • pp.1811-1819
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    • 2017
  • As the induction motor is the core production equipment of the industry, it is necessary to construct a fault prediction and diagnosis system through continuous monitoring. Many researches have been conducted on motor fault diagnosis algorithm based on signal processing techniques using Fourier transform, neural networks, and fuzzy inference techniques. In this paper, we propose a fault diagnosis method of induction motor using LPC and DNN. To evaluate the performance of the proposed method, the fault diagnosis was carried out using the vibration data of the induction motor in steady state and simulated various fault conditions. Experimental results show that the learning time of our proposed method and the conventional spectrum+DNN method is 139 seconds and 974 seconds each executed on the experimental PC, and our method reduces execution time by 1/8 compared with conventional method. And the success rate of the proposed method is 98.08%, which is similar to 99.54% of the conventional method.

Development of fault detection and diagnosis system for the heat source apparatus of building air-conditioning system (공조시스템의 열원기기에 대한 고장검출 및 진단 시스템 개발)

  • Han, Dong-Won;Park, Jong-Soo;Chang, Young-Soo
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.30-35
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    • 2008
  • This paper describes a fault detection and diagnosis (FDD) system developed for the heat source apparatus in building air-conditioning system. As HVAC&R systems in building become complex and instrumented with highly automated controllers, the processes and systems get more difficult for the operator to understand and detect the mal-functions. Poorly maintained, degraded, and improperly controlled equipment wastes an estimated 15% to 30% of energy used in commercial building. When operating a complex facility, FDD system is beneficial in equipment management to provide the operator with tools which can help in decision making for recovery from a failure of the system. Automated FDD for HVAC&R system has the potential to reduce energy and maintenance costs and improves comfort and reliability. Over the last decade there has been considerable research for developing FDD system for HVAC&R equipment. However, they are being made too much of a theoretical study, so only a small of FDD methods are deployed in the field. This study deduced an actual defect source for the heat source apparatus and suggested a low price FDD method which is ready to be deployed in the field.

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