• 제목/요약/키워드: Equal Channel Angular Pressing(ECAP)

검색결과 92건 처리시간 0.026초

전위 셀 구성모델을 결합한 유한요소법을 이용한 3차원 등통로각압출 공정 해석 (Analysis of Three Dimensional Equal Chanel Angular Pressing by Using the Finite Element Method in Conjunction with the Dislocation Cell Based Constitutive Model)

  • 윤승채;김형섭
    • 대한금속재료학회지
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    • 제47권11호
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    • pp.699-706
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    • 2009
  • Deformation behavior of pure aluminum during equal channel angular pressing (ECAP) was simulated using a three-dimensional version of the finite element method in conjunction with a constitutive model based on the dislocation density and cell evolution. The three-dimensional finite element analyses for the prediction of microstructural features, such as the variation of the dislocation density and the cell size with the number of ECAP, are reported. The calculated stress and strain and their distributions are also investigated for the route Bc ECAP processed pure aluminum. The results of finite element analyses are found to be in good agreement with experimental results for the dislocation cell size. Due to the accumulation of strain throughout the workpiece and an overall trend to saturation in cell size, a decrease of the difference in cell size with the number of passes (1~4) was predicted.

나노표면 영역에서의 ECAP 변형된 알루미늄합금의 기계적 물성변화 측정 (Determination of Mechanical Properties of Equal Channel Angular Pressed Aluminum Alloys in Nano-surface Region)

  • 안성빈;김정석
    • 열처리공학회지
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    • 제32권3호
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    • pp.113-117
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    • 2019
  • The effects of severe plastic deformation and heat treatment on the mechanical properties of Al 5052 and 6005 alloys were investigated using the metallurgical technique and nano-indentation technique in nano-surface region. Equal channel angular pressing (ECAP) was used to apply severe plastic deformation to the aluminum alloys in order to obtain fine grain sized materials. The elastic modulus was measured and interpreted in relation to the metallurgical observation. The elastic modulus increased after ECAP process due to evolution of the fine grains. However, the elastic modulus decreased after heat treatment due to generation of coarsened precipitates on the grain boundaries.

Ti-6AI-4V 합금의 ECAP 가공에 따른 미세조직의 변화 (Microstructural Evolution during the Equal Channel Angular Pressing of Ti-6Al-4V Alloy)

  • 고영건;정원식;신동혁;이종수
    • 소성∙가공
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    • 제11권6호
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    • pp.519-528
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    • 2002
  • The microstructural evolution during the equal channel angular pressing of Ti-6Al-4V alloy was investigated using the transmission electron microscopy (TEM). ECA pressing was carried out isothermally with route C at $600^{\circ}C$ for two types of initial microstructure, i.e., equiaxed and Widmanstatten microstructures. At an initial stage of ECA pressing, the equiaxed microstructure showed more uniform flow than the Widmanstatten microstructure. However, both microstructures were significantly refined revealing nearly equiaxed grains of 0.3$mu extrm{m}$ in diameter with high angle grain boundaries after 4 passes of ECA pressing. These ultrafine gains were found to be stable with little grain growth, when annealed up to $600^{\circ}C$ for 1hr.

음향재료신호를 이용한 강소성변형된 알루미늄 5052 합금의 탄성계수 측정 (Determination of Elastic Modulus of Equal-Channel-Angular-Pressed Aluminum 5052 Alloy by Acoustic Material Signature)

  • 김정석;박익근;장경영
    • 비파괴검사학회지
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    • 제30권2호
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    • pp.146-154
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    • 2010
  • 알루미늄 5052 합금의 탄성특성에 대한 ECAP 강소성변형과 어닐링효과를 연구하였다. 알루미늄 5052 합금은 용체화 처리 후 ECAP 가공하고 어닐링처리를 수행하였다. 탄성계수는 기존의 인장시험과 나노압입시험을 통해 측정하고 음향현미경의 음향재료신호를 이용하여 시료의 표변에서 탄성계수를 측정하였다. 기존의 시험법으로는 불가능한 소성변형과 열처리에 따른 탄성계수의 변화를 음향재료신호를 이용하여 성공적으로 측정하였고 개개의 결정립에서도 결정방위에 의존하는 탄성계수를 얻었다.

ECAP 강소성 가공에 의한 구조재료 초미세립화 (Fabrication of Ultrafine Grained Structure Materials by Equal Channel Angular Pressing)

  • 김우겸;안정용;신동혁;박경태;고영건;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.126-129
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    • 2005
  • Microstructures and tensile properties of low carbon steels, 5083 Al alloy and Ti-6Al-4V alloy fabricated by equal channel angular pressing (ECAP) were examined in order to understand their deformation response associated with a formation of an ultrafine grained (UFG) structure. Room temperature tensile properties of UFG low carbon ferrite/pearlite steels and UFG ferrite/martensite dual phase steel were compared for exploring a feasibility enhancing the strain hardening capability of UFG materials. In addition, low temperature and high strain rate superplasticity of the two grades of the UFG 5083 Al alloy, and Ti-6Al-4V alloy were presented. From the analysis of a series of experiments, it was found that UFG materials exhibited the enhanced mechanical properties compared to coarse grained counterparts.

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2024 Al 합금의 ECAP 공정에 따른 미세조직 변화와 강도특성 (Microstructures and Mechanical Behavior of 2024 Al Alloys Deformed by Equal Channel Angular Pressing)

  • 김선화;최용락
    • 한국재료학회지
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    • 제16권1호
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    • pp.68-74
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    • 2006
  • 2024 Al alloys were severely deformed by equal channel angular pressing(ECAP) to obtain an ultrafine grain structure. The more deformation amount increased, the more grain size decreased. Most of the grain structure were changed from elongated to equiaxed shape with increasing pass number. The morphology of S' phases was also changed from rod-type to spherical type. The grain size of 6 passed specimen was 100 to 200 nm, and the size of S' phases was about 10 nm in the microstructure. XRD measurements have revealed that the texture formed by plastic deformation disappeared in the 6 passed specimen. SP test results described that the start of crack propagation occurred at the transition zone between plastic bending and membrane stretching because of small elongation. The maximum strength of ECA pressed specimen increased 1.9 GPa to 2.9 GPa with increasing pass number.

Ultrafine Grained Steels Processed by Equal Channel Angular Pressing

  • Shin, Dong Hyuk
    • Corrosion Science and Technology
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    • 제5권1호
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    • pp.23-26
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    • 2006
  • Recent development of ultrafine grained (UFG) low carbon steels by using equal channel angular pressing (ECAP) and their room temperature tensile properties are reviewed, focusing on the strategies overcoming their inherent mechanical drawbacks. In addition to ferrite grain refinement, when proper post heat treatments are imposed, carbon atom dissolution from pearlitic cementite during ECAP can be utilized for microstructural modification such as uniform distribution of nano-sized cementite particles or microalloying element carbides inside UFG ferrite grains and fabrication of UFG ferrite/martensite dual phase steel. The utilization of nano-sized particles is effective on improving thermal stability of UFG low carbon ferrite/pearlite steel but less effective on improving its tensile properties. By contrast, UFG ferrite/martensite dual phase steel exhibits an excellent combination of ultrahigh strength, large uniform elongation and extensive strain hardenability.

Densification and Conolidation of Powders by Equal Channel Angular Pressing

  • Yoon, Seung-Chae;Hong, Sun-Ig;Hong, Sun-Hyung;Kim, Hyoung-Seop
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.978-979
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve both full density and grain refinement of metallic powders with least grain growth. ECAP (Equal channel angular pressing) was used for the powder consolidation. We investigated the consolidation, plastic deformation and microstructure evolution behavior of the metallic powders during ECAP using an experimental method. It was found that high mechanical strength could be achieved effectively as a result of the well bonded powder contact surface during ECAP process of gas atomized Al-Si powders.

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Fatigue Properties of Fine Grained Magnesium Alloys after Severe Plastic Deformation

  • Chung Chin-Sung;Chun Duk-Kyu;Kim Ho-Kyung
    • Journal of Mechanical Science and Technology
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    • 제19권7호
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    • pp.1441-1448
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    • 2005
  • Fine grained AZ31 and AZ61 magnesium alloys produced by equal channel angular pressing (ECAP) were tested for investigating tensile and fatigue properties, including microstructure, monotonic tensile flow, fatigue life and crack growth rate. For the two alloys, the yield stress of the ECAPed sample was lower than that of the unECAPed (=as received) sample, because of the fact that the softening effect due to texture anisotropy overwhelmed the strengthening effect due to grain refinement. Grain refinement of the AZ31 and AZ61 alloys through ECAP was found not to be significantly effective in increasing fatigue strength.

경질양극산화를 실시한 Al5052합금의 내공식성에 미치는 ECAP의 영향 (Effect of Equal Channel Angular Pressing on the Pitting Corrosion Resistance of Hard Anodized Al5052 Alloy)

  • 손인준
    • 한국표면공학회지
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    • 제48권4호
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    • pp.142-148
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    • 2015
  • The effect of equal channel angular pressing (ECAP) on the pitting corrosion resistance of hard anodized Al5052 alloy was investigated. The degree of internal stress generated in anodic oxide films during hard anodization was also evaluated with a strain gauge method. The pitting corrosion resistance of hard anodized Al5052 alloy was greatly decreased by ECAP. Cracks occurred in the anodic oxide film during hard anodization and these cracks were larger and deeper in the alloy with ECAP than without. The pitting corrosion was accelerated by cracks. The internal stress present in the anodic oxide films was compressive and the stress was higher in the alloys with ECAP than without, resulting in an increased likelihood of cracks. The pitting corrosion resistance of hard anodized Al5052 alloy was improved by annealing at the range of 473-573K after ECAP processed at room temperature for four passes. The compressive internal stress gradually decreased with increasing annealing temperature. It is assumed that the improvement in the pitting corrosion resistance of hard anodized Al5052 alloy by annealing may be attributed to a decrease in the likelihood of cracks due to the decreased internal stresses in anodic oxide films.