• Title/Summary/Keyword: Epoxy impregnation

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Experimental Study on Current Capacity of Superconducting Solenoids with Large Inner Diameter (대구경 초전도 솔레노이드 코일의 전류특성의 실험적 고찰)

  • Bae, J.H.;Sim, K.D.;Choi, S.J.;Kim, S.W.;Cho, J.W.;Lee,, E.Y.;Kwon, Y.K.
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.688-690
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    • 2002
  • The quench current characteristics of the superconducting solenoids with large diameter were experimentally investigated. Three solenoids with the inside diameter of 450mm were fabricated and tested for various winding tensions and epoxy impregnation conditions. The highest quench current was obtained in the solenoid impregnated with epoxy after wound with winding tension of 20 percents. Although the training effect in the solenoid appeared after epoxy impregnation, The quench current of solenoid impregnated with epoxy was higher than that before impregnation. The test results and discussions were presented.

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Characteristics of the Quench Current of Superconducting Coils with Large Bore (대구경 초전도 코일의 ?치 전류 특성)

  • 조전욱;배준한;김해종;심기덕;성기철
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.6
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    • pp.368-371
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    • 2004
  • The quench current characteristics of the superconducting solenoids with large diameter were experimentally investigated. Three solenoids with inside diameter of 450mm were fabricated with different tensions and different types of epoxy applications. The quench current of each solenoid was measured according to the various ramping rates of current. The highest quench current was obtained in the solenoid impregnated with epoxy after winding with tension of 20 percents of the yield strength of the superconducting wire. It was found that the quench currents were almost independent of the ramp rate of current. From the results, although the training effect in the solenoid appeared with epoxy impregnation, the quench current of solenoid impregnated with epoxy was higher than that without epoxy impregnated The test results are presented and discussed.

AC Electrical Breakdown Characteristics of an Epoxy/Mica Composite

  • Park, Jae-Jun
    • Transactions on Electrical and Electronic Materials
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    • v.13 no.4
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    • pp.200-203
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    • 2012
  • Epoxy/mica composite was synthesized, in order to use it as an impregnation resin in a vacuum pressure impregnation (VPI) process, for manufacturing a high voltage rotary machine. The average particle size of the mica was 5~7 ${\mu}m$ and its content was 0, 20, 30 and 40 wt%. A plasticizer or a low molecular aliphatic epoxy was also used, to decrease the viscosity of the composite. The AC electrical breakdown strength was estimated in sphere-to-sphere electrodes, and the electrical breakdown data were estimated by Weibull statistical analysis. The electrical breakdown strength became higher with the addition of mica; and that of the system with 20 wt% mica was highest. The electrical breakdown strength of the system with an aliphatic epoxy was higher than that of the system with a, plasticizer.

Thermal Conductivity and Dielectric Strength Measurement of the Impregnating Materials for the Next Generation Winding Type Superconducting Fault Current Limiter (차세대권선형한류기를 위한 함침용 재료의 열전도도 및 절연 내력 측정)

  • Yang Seong Eun;Bae Duck Kweon;Ahn Min Cheol;Kang Hyoung Ku;Seok Bok Yeol;Chang Ho Myung;Kim Sang Hyun;Ko Tae Kuk
    • Progress in Superconductivity and Cryogenics
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    • v.7 no.1
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    • pp.42-46
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    • 2005
  • The resistive type high temperature superconducting fault current limiter (HTSFCL) limits the fault current using the resistance generated by fault current. The generated resistance by fault current makes large pulse power which makes the operation of HTSFCL unstable. So, the cryogenic cooling system of the resistive type HTSFCL must diffuse and eliminate the pulse energy very quickly. Although the best way is to make wide direct contact area between HTS winding and coolant as much as possible, HTS winding also needs the impregnation layer which fixes and protects it from electromagnetic force. This paper deals with the thermal conductivity and dielectric strength of some epoxy compounds for the impregnation of high temperature superconducting (HTS) winding in liquid nitrogen. The measured data can be used in the optimal design of impregnation for HTS winding. Aluminar filling increased the thermal conductivity of epoxy compounds. Hardener also affected the thermal and electric characteristic of epoxy compounds.

Analysis of Mechanical and Thermal Properties of Epoxy Complex using Zirconia Supported Halloysite Nanotubes as Filler (지르코니아를 담지한 할로이사이트 나노튜브를 충진재로 이용한 에폭시 복합체의 기계적 열적 특성 분석)

  • Kim, Moon-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.461-466
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    • 2022
  • Epoxy resins are widely used in various industrial fields. However, they suffer from brittleness, an issue that must be addressed for further applications. To solve this problem, additional fillers are needed to improve the mechanical and thermal properties of the resins; zirconia is one such filler. However, it has been reported that aggregation may occur in the epoxy composites as the amount of zirconia increases, preventing enhancement of the mechanical strength of the epoxy composites. Herein, to reduce the aggregation, zirconia was well dispersed on halloysite nanotubes (HNTs), which have high thermal and mechanical strength, by a conventional wet impregnation method using zirconyl chloride octahydrate as a precursor. The mechanical and thermal strengths of the epoxy composites with The zirconia impregnated HNTs (Zr/HNT) were investigated. Zr/HNT were characterized by Scanning electron microscope (SEM), transmittance electron microscopy (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy. The thermal strength of the epoxy composites was studied by thermomechanical analysis (TMA) and the mechanical strength of the epoxy composites (flexural strength) was studied by using a universal testing machine (UTM). The mechanical and thermal strengths of the epoxy complex with Zr/HNT were improved compared to those of the epoxy complex with HNT, and also increased as the content of Zr/HNT increased.

Design of Hazardous Fume Exhaust System in Vacuum Pressure Impregnation Process Using CFD (CFD를 이용한 진공가압함침공정 내 유해가스 배출시스템 설계)

  • Jang, Jungyu;Yoo, Yup;Park, Hyundo;Moon, Il;Lim, Baekgyu;Kim, Junghwan;Cho, Hyungtae
    • Korean Chemical Engineering Research
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    • v.59 no.4
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    • pp.521-531
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    • 2021
  • Vacuum Pressure Impregnation (VPI) is a process that enhances physical properties by coating some types of epoxy resins on windings of stator used in large rotators such as generators and motors. During vacuum and pressurization of the VPI process, resin gas is generated by vaporization of epoxy resin. When the tank is opened for curing after finishing impregnation, resin gas is leaked out of the tank. If the leaked resin gas spreads throughout the workplace, there are safety and environmental problems such as fire, explosion and respiratory problems. So, exhaust system for resin gas is required during the process. In this study, a case study of exhaust efficiency by location of vent was conducted using Computational Fluid Dynamics (CFD) in order to design a system for exhausting resin gas generated by the VPI process. The optimal exhaust system of this study allowed more than 90% of resin gas to be exhausted within 1,800 seconds and reduced the fraction of resin gas below the Low Explosive Limit (LEL).

The Emulsification of Silane as Water REpellent for Concrete (콘크리트 발수제용 Silane의 유화)

  • 황인동;염희남;정윤중
    • Journal of the Korean Ceramic Society
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    • v.37 no.8
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    • pp.760-767
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    • 2000
  • Recently, the protection of construction is demanded with environmental pollution. These protect modes are use of concrete admixture, coat of protective polymer and impregnate of surface with chemicals etc. The most widely used impregnation is economical and effective. The define of Impregnation for construction protect is reacted in and consolidated substrate after absorbed. The impregnation agents are Polyesters, Acrylic monomers, Epoxy and Silicone derivatives. Commonly, because the Silane has good water repellency and environmental advantages that it widely used to water proofing agents, dampproofing agents and absorption reducer for concrete of bridges. When application of Silane, it occurs pollution and harmfulness as included organic solvent. The manufactures have tired to emulsification of Silane for the reducing of the defects. The Silane emulsion is vary unstable and does not stored long periods, and it is diminished in good properties with internal reaction. In this study we tried to emulsification of Silane for effectiveness improvement and reduce pollution and hazard and discussed properties variation of emulsion. The Silane emulsions are achieved emulsifying with W/O and O/W type surfactants. It used 0.24% PVA as protective colloid and stable phase is creamy. The creamy Silane emulsion performance as the penetration depth and water absorption rate are above 4 mm and below 0.1. It stable about 6 month at room temperature.

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Improvement of Physical Properties for Carbon Fiber/PA 6,6 Composites (탄소섬유/폴리아마이드 6,6 복합재료의 기계적 물성 향상)

  • Song, Seung A;On, Seung Yoon;Park, Go Eun;Kim, Seong Su
    • Composites Research
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    • v.30 no.6
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    • pp.365-370
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    • 2017
  • Mechanical properties of carbon fiber reinforced thermoplastic composites (CFRTPs) are affected by various factors. One of the them are poor compatibility of the epoxy sizing layer on the carbon fiber surface with thermoplastic matrix, which causes the inferior interfacial strength between fibers and matrix. In addition, the high molten-viscosity of thermoplastics attributes to the poor impregnation state. Consequently, many voids in the composite materials were generated, which leads to poor mechanical properties of the thermoplastic composites. In this study, the epoxy sizing on the carbon fiber surface was removed and the polyamide 6,6 solution was coated on the de-sized carbon fiber surface to improve the impregnation state and mechanical properties. Interlaminar shear strength (ILSS) of CFRPTs was estimated by implementing short beam shear tests. In addition, flexural strength was measured and the impregnation state of the composites was evaluated by calculating void content.

Mechanical Properties of YBCO Superconductors with Impregnation Materials (보강재를 첨가한 YBCO 초전도체의 기계적강도 변화)

  • Lee, Nam-Il;Jang, Gun-Eik;Lee, Sang-Heon;Kim, Chan-Jung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.247-248
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    • 2006
  • Bulk YBCO 초전도체는 top-seeded melt-growth 방법으로 제조되었다. YBCO bulk는 Epoxy resin과 $AgNO_3$를 보강해 초전도체의 기계적 강도를 향상하고자 하였다. Epoxy resin은 보강 재료인 STYCAST 2850-FT와 경화제인 CATALYST 24LV 를 100:5 비율로 혼합하여 제조한 후 mould에 넣고 $66^{\circ}C$에서 2시간 열처리 하였다 (rotary pump로 진공 분위기 조성). $AgNO_3$$350^{\circ}C$에서 2시간, $450^{\circ}C$에서 1시간 열처리 하여 Ag와 $NO_3$의 분리 후 YBCO bulk에 Ag가 보강되도록 하였다. Epoxy resin 과 분리된 Ag는 YBCO bluk의 crack과 void에 침투되는 것을 SEM과 광학현미경을 통해 관찰할 수 있었다. Three point bending test를 이용하여 보강 전후의 YBCO bulk의 기계적 강도를 측정하였다. 보강 후의 YBCO bluk의 기계적 강도는 보강 전에 비해 향상된 결과를 확인할 수 있었고, Epoxy resin과 $AgNO_3$를 보강한 YBCO는 기계적 강도 향상에 높은 신뢰성을 보이고 있다.

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Wettability Evaluation of Resin on the Glass Fabric (유리섬유직물에 대한 수지의 젖음성 평가)

  • Han, Seung-Wook;Choi, Nak-Sam;Lee, Min-Soo;Ahn, Hung-Kun
    • Composites Research
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    • v.24 no.2
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    • pp.30-37
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    • 2011
  • Analysis of wettability between epoxy resin and glass fabric was studied. The mixing ratios of epoxy resin and anhydride hardener were varied as 1:0.5, l:l and l:1.2. Catalyst content was fixed as 0.1wt% of the mixed resin. A curing analysis by differential scanning calorimeter(DSC) showed a possible impregnation of the mixed resin at the room temperature. An effective contact angle of the mixed epoxy resin drop onto the glass fabric being preset on a flat glass plate was measured as a function of time. The wet area of the epoxy resin drop was also measured. Behaviors of the contact angle, the droplet height, the neat wet area and the coefficient of wettability were used to evaluate the wettability of the epoxy resin onto the glass fabric. It was concluded that the equivalent ratio of 1: 1.2 was the most suitable for the wettability.