• Title/Summary/Keyword: Epoxy composite

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A Study on the Grinding Characteristics of Carbon Fiber Epoxy Composite Hollow Shafts (탄소섬유 에폭시 복합재료 중공축의 연삭 특성에 관한 연구)

  • 김포진;이대길;한흥삼;이동주
    • Composites Research
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    • v.12 no.2
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    • pp.36-45
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    • 1999
  • Since carbon fiber epoxy composite materials have excellent properties for structures due to their high specific strength, high modulus, high damping and low thermal expansion, the hollow shafts made of carbon fiber epoxy composites have been widely used for power transmission shafts for motor vehicles, spindles of machine tools and rollers for film manufacturing. However, the molded composite shafts are not usually accurate enough for mechanical machine elements, which require turning or grinding of composite hollow shafts. In this paper, the grinding characteristics of composite hollow shafts, which are flexible in the radial and circumferential directions, were investiaged experimentally and analytically with respect to the stacking angle, thickness and outer diameter.

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Electrical Properties of the Epoxy Nano-composites according to Additive

  • Shin, Jong-Yeol;Park, Hee-Doo;Choi, Kwang-Jin;Lee, Kang-Won;Lee, Jong-Yong;Hong, Jin-Woong
    • Transactions on Electrical and Electronic Materials
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    • v.10 no.3
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    • pp.97-101
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    • 2009
  • The use of a filler material in epoxy composite materials is an essential condition for reducing the unit cost of production and reinforcing mechanical strength. However, the dielectric strength of insulators decreases rapidly due to interactions between the epoxy resin and filler particles. In contrast to existing composite materials, nano-composite materials have superior dielectric strength, mechanical strength, and enduring chemical properties due to an increase in the bond strength of the polymer and nano material, It is reported that nano-fillers provide new characteristics different from the properties of the polymer material. This study is to improve the insulation capability of epoxy resins used in the insulation of a power transformer apparatus and many electronic devices mold. To accomplish this, the additional amount of nano-$SiO_2$ to epoxy resin was changed and the epoxy/$SiO_2$ nano composite materials were made, and the fundamental electrical properties were investigated using a physical properties and an analysis breakdown test. Using allowable breakdown probability, the optimum breakdown strength for designing an electrical apparatus was determined. The results found that the electrical characteristics of the nano-$SiO_2$ content specimens were superior to the virgin specimens. The 0.4 wt% specimens showed the highest electrical properties among the specimens examined with an allowable breakdown probability of 20 %, which indicates stable breakdown strength in insulating machinery design.

Assessment of Low Velocity Impact Damage of Filament Wound Composite Vessels with Surface Protective Materials (필라멘트 와인딩 복합재 압력용기의 저속충격손상 평가에 관한 연구)

  • Lee, Jang-Ho;Kang, Ki-Weon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.8
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    • pp.2741-2749
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    • 2010
  • This paper presents the impact damage behavior of filament wound composite vessels and the effect of surface protective materials on their impact resistance. Using an instrumented impact testing machine, a series of impact tests was performed on the base panels and the protected panels (panels with surface protective materials of rubber, kevlar/epoxy or glass/epoxy laminates) that were cut from the full scale vessel. And the impact damage parameters were used to identify the effect of protective materials on the damage resistance of composite vessels. Damage resistance of the composite vessels was considerably affected by the protective materials regardless of the shape of the indenters. Among the protective materials, glass/epoxy laminates was the most effective mean for improving the damage resistance of composite vessels.

Physical and Mechanical Properties of The Lignin-based Carbon Nanofiber-reinforced Epoxy Composite (에폭시 강화 리그닌 기반 나노탄소섬유 복합재료의 특성)

  • Youe, Won-Jae;Lee, Soo-Min;Lee, Sung-Suk;Kim, Yong Sik
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.3
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    • pp.406-414
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    • 2016
  • The lignin-based carbon nanofiber reinforced epoxy composite has been prepared by immersing carbon nanofiber mat in epoxy resin solution in order to evaluate the physical and mechanical properties. The thermal and mechanical properties of the carbon nanofiber reinforced epoxy composite were analyzed using thermogravimetric analysis (TGA), differential scanning calorimeter (DSC) and tensile tester. It was found that the thermal properties of the carbon nanofiber reinforced epoxy composite improved, with its glass-transition temperature ($T_g$) increased from $90.7^{\circ}C$ ($T_g$ of epoxy resin itself) to $106.9^{\circ}C$. The tensile strengths of carbon nanofiber mats made from both lignin-g-PAN copolymer and PAN were 7.2 MPa and 9.4 MPa, respectively. The resulting tensile strength of lignin-based carbon nanofiber reinforced epoxy composite became 43.0 MPa, the six times higher than that of lignin-based carbon nanofiber mats. The carbon nanofibers were pulled out after the tensile test of the carbon nanofiber reinforced epoxy composite due to high tensile strength (478.8 MPa) of an individual carbon nanofiber itself as well as low interfacial adhesion between fibers and matrices, confirmed by the SEM analysis.

Development of epoxy resin with modified thermoplastic polymer and application to the carbon fiber composites (개질된 열가소성 고분자를 이용한 에폭시 수지 개발과 탄소섬유 복합재료에의 응용)

  • 이광기;김민영;김원호;안병현;황병선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.237-240
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    • 2002
  • Amino terminated polyetherimide(ATPEI) has been synthesized by bisphthalic anhydride arid m-phenylenediamine, after that characterized by differential scanning calorimetry(DSC), thermogravimetric analyzer(TGA). Fourier transform (FT-IR) spectroscopy and gel permeation chromatography(GPC). ATPEI was blend to improve the toughness of bisphenol-A type epoxy resin which was cured by nadic methyl anhydride(NMA). The fracture toughness and the molphology of the toughened epoxy resin was evaluated. The toughness of ATPEI modified epoxy resin was higher than that of the PEI modified epoxy resin. In addtion, carbon fiber/ATPEI modified epoxy resin composites were fabricated and the mechanical properties of the resulted composites were investigated.

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Study on the Effects of BaTiO$_3$ Particle Size on Dielectric Constant and Leakage Current of Epoxy/BaTiO$_3$ Composite Films for Embedded Capacitors (BaTiO$_3$ 분말의 입자 크기가 내장형 커패시턴용 에폭시/BaTiO$_3$복합체 필름의 유전상수와 누설전류에 미치는 영향에 관한 연구)

  • 조성동;이주연;백경욱
    • Journal of the Microelectronics and Packaging Society
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    • v.9 no.2
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    • pp.11-17
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    • 2002
  • Polymer/ceramic composite is of great interest as a dielectric material for embedded capacitors. This paper is concerned in the effects of $BaTiO_3$ particle size on epoxy/$BaTiO_3$ composite films for embedded capacitors. 6 different size powders smaller than 1 $\mu\textrm{m}$ in diameter and bisphenol-A type epoxy were used for this experiment. Dielectric constant of the epoxy/$BaTiO_3$ composite capacitors increases as the powder size increases at the same powder loading, which is due to the increase of tetragonality of the powders as particle size increases. And leakage current of the capacitors also increases dramatically as the powder size increases. It was explained that this is due to the decrease of the number of $BaTiO_3$epoxy/$BaTiO_3$ potential barriers per unit length and, moreover, the enhancement of potential barrier lowering effects caused by increase of potential drop per one barrier. As a result, there is tradeoff between high dielectric constant and low leakage current in the epoxy/$BaTiO_3$ composite capacitors. So it is important to select proper size $BaTiO_3$ powders in accordance with needs.

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A Study on Composite Archery Bow Limbs (복합재료 양궁 활날개에 관한 연구)

  • 조치룡;김동욱
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.219-222
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    • 2002
  • A new designed composite archery bow limbs are developed in this study. The characteristic F-X curve in current recurve archery bow is first studied for a reference. Based on this, a composite archery bow is designed to obtain a higher strain Energy and good vibration performance. Carbon/Epoxy prototype archery bow limbs are made from autoclaving and test on INSTRON 5567 test machine. The experimental results show that the new designed archery bow is powerful and stable.

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Permittivities of the E-Glass Fabric/Epoxy Composite Laminates Containing Carbon Black Dispersion (카본 블렉을 함유한 유리섬유 직조 복합재 적층판의 유전율)

  • 김진봉;정재한;김태욱
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.56-59
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    • 2002
  • This paper presents a study on the permittivities of the E-glass fabric/epoxy composite laminates containing carbon black dispersions at microwave frequency. Measurement showed that the complex permittivities of the composites depend strongly on the natures and concentrations of the carbon black dispersion. A new scheme to obtain a mixing law for the estimation of complex permittivity is proposed. The experimental values of the complex permittivities were compared to those calculated. Simultaneously, the complex permittivity of carbon black itself was also calculated by the scheme.

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Electrical and Mechanical Strength Properties of Epoxy/Micro Silica and Alumina Composites for Power Equipment (전력기기용, 에폭시/마이크로 실리카 및 알루미나 복합제의 전기적·기계적 파괴 강도 특성)

  • Park, Joo-Eon;Park, Jae-Jun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.7
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    • pp.496-501
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    • 2018
  • In this study, we prepared 40, 45, 50, 55, 60, 65, and 70 wt% content composites filled in epoxy matrix for two micro silica and three micro alumina types for use as a GIS heavy electric machine. As a filler type of epoxy composite, micro silica composites showed excellent AC breakdown strength properties compared to micro alumina composites in the case of electrical properties of micro silica and alumina. The electrical breakdown properties of micro silica composites increased with increasing filler content, whereas those of micro alumina decreased with increasing filler content. In the case of mechanical properties, the micro silica composite showed improved tensile strength and flexural strength compared with the micro alumina composite. In addition, mechanical properties such as tensile strength and flexural strength of micro silica and alumina composites decreased with increasing filler content. This is probably because O-H groups are present on the surface of silica in the case of micro silica but are not present on the surface of alumina in the case of micro alumina.

Experimental Characterization of Dynamic Tensile Strength in Unidirectional Carbon/Epoxy Composites

  • Taniguchi, Norihiko;Nishiwaki, Tsuyoshi;Kawada, Hiroyuki
    • Advanced Composite Materials
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    • v.17 no.2
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    • pp.139-156
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    • 2008
  • This study aims to characterize the dynamic tensile strength of unidirectional carbon/epoxy composites. Two different carbon/epoxy composite systems, the unidirectional T700S/2500 and TR50S/modified epoxy, are tested at the static condition and the strain rate of $100\;s^{-1}$. A high-strain-rate test was performed using a tension-type split Hopkinson bar technique with a specific fixture for specimen. The experimental results demonstrated that both tensile strength increase with strain rate, while the fracture behaviors are quite different. By the use of the rosette analysis and the strain transformation equations, the strain rate effects of material principal directions on tensile strength are investigated. It is experimentally found that the shear strain rate produces the more significant contribution to strain rate effect on dynamic tensile strength. An empirical failure criterion for characterizing the dynamic tensile strength was proposed based on the Hash-in's failure criterion. Although the proposed criterion is just the empirical formula, it is in better agreement with the experimental data and quite simple.