• Title/Summary/Keyword: Epoxy composite

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Interfacial Properties and Residual Stress of Carbon Fiber/Epoxy-AT PEI Composite with Matrix Fracture Toughness using Microdroplet Test and Electrical Resistance Measurements (Microdroplet 시험법과 전기저항 측정을 이용한 탄소섬유 강화 Epoxy-AT PEI 복합재료의 수지파괴인성에 따른 잔류응력 및 계면물성)

  • Kim, Dae-Sik;Kong, Jin-Woo;Park, Joung-Man;Kim, Minyoung;Kim, Wonho;Ahn, Byung-Hyun;Park, In-Seo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.109-113
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    • 2002
  • Interfacial and electrical properties for the carbon fiber reinforced epoxy-amine terminated (AT) PEI composites were performed using microdroplet test and electrical resistance measurements. As AT PEI content increased, the fracture toughness of epoxy-AT PEI matrix increased, and IFSS was improved due to the improved toughness and energy absorption mechanisms of AT PEI. The microdroplet in the carbon fiber/neat epoxy composite showed brittle microfailure mode. At 15 wt% AT PEI content, ductile microfailure mode appeared because of improved fracture toughness. After curing, the changes of electrical resistance (ΔR) with increasing AT PEI content increased gradually because of thermal shrinkage. The matrix fracture toughness was correlated to IFSS, TEC and electrical resistance. In cyclic strain test, the maximum stress and their slope of the neat epoxy case were higher than those of 15 wt% AT PEI. The results obtained from electrical resistance measurements under curing process and reversible stress and strain were consistent well with matrix toughness properties.

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Flame Retardant Properties of Basalt Fiber Reinforced Epoxy Composite with Inorganic Fillers (무기 필러가 첨가된 현무암섬유 강화 에폭시 복합재료의 난연 특성)

  • Mun, So Youn;Lee, Su Yeon;Lim, Hyung Mi
    • Composites Research
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    • v.32 no.6
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    • pp.368-374
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    • 2019
  • Basalt fiber reinforced epoxy composites with inorganic filler (BFRP-F) such as Mg(OH)2 (magnesium hydroxide), Al(OH)3 (aluminum hydroxide), Al2O3 (aluminum oxide) and AlOOH (boehmite) were prepared by hand lay-up and hot pressing. The combustive properties of BFRP-F were improved comparing with basalt fiber reinforced epoxy composite (BFRP) without inorganic filler. At a 30 wt% resin content, the limited oxygen index (LOI) of BFRP is 28.9, which is higher than that of epoxy (21.4), and the LOI of BFRP-F is higher than that of BFRP. The BFRP-F showed the lower peak heat release rate (PHRR), total heat release (THR) and total smoke release rate (TSR) than those of BFRP. We confirmed that the flame retardant properties of the composite were improved by the addition of inorganic filler through the dehydration reaction and oxide film formation.

Influence of Graphite Epoxy Composite Material on the Electrochemical Galvanic Corrosion of Metals (금속재료의 전기화학적 갈바닉 부식에 미치는 GECM의 영향)

  • Yoo, Y.R.;Son, Y.I.;Shim, G.T.;Kwon, Y.H.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.8 no.1
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    • pp.27-39
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    • 2009
  • Non metallic composite materials, for example, GECM(graphite epoxy composite material) show high specific strength because of low density. These kinds of non metallic composite materials improved the structural effectiveness and operation economics. However, if these materials contacted several metals, corrosion can be arisen since non metallic composite materials have electrical conductivity. This paper dealt with galvanic corrosion between graphite epoxy composite material and several metals. Base on the electrochemical galvanic corrosion test between GECM and metals, corrosion current of carbon steel and aluminium increased with time but corrosion current of stainless steels and titanium decreased and galvanic potential increased. This behavior shows the galvanic corrosion depends upon the presence of passive film. Also, galvanic effect of GECM coupled with ferrous alloys and non-ferrous alloys was lower than that of 100% graphite, which is attributed to lower exposed area of graphite fiber in the GECM than apparent area of the GECM specimen used for the calculation of galvanic current in this work.

Carbon/Epoxy Grid Structure with Near Zero CTE in 3-D Direction (3차원 방향으로 극소 열팽창계수를 갖는 탄소/에폭시 복합재료 격자 구조물)

  • 이형주;김창근;윤광준;박훈철
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.272-276
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    • 1999
  • The present paper proposes design and manufacturing methods of the carbon/epoxy square grid structure with near zero-CTE in three geometrical principal directions. Bonding strength of the grid structure is examined for different bonding methods. Numerical examples show that maximum displacement of the composite grid structure is almost zero comparing with that of aluminum grid structure with same dimension under thermal loading.

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Design of One-piece Composite Propeller Shaft for a Rear Wheel Drive Automobile (후륜구동 자동차용 일체형 복합재료 동력전달축의 설계)

  • 김진국;조덕현;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.49-52
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    • 1999
  • Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece propeller shafts composed of carbon/epoxy composite and glass/epoxy one were designed and manufactured for a rear wheel drive automobile, which uses generally a steel two-piece propeller shaft. From the tests of the composite propeller shafts, it was found that the propeller shafts satisfied requirements of static torque transmission capability, torsional buckling capability and the first natural bending frequency and had 40% weight saving effect compared with steel propeller shaft.

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Design and Manufacturing of Composite Drive Shaft for Automobiles (자동차용 복합재료 드라이브샤프트 설계 및 성형 연구)

  • Kim, T.W.;Lee, S.K;Jun, E.J.;Kim, W.D.;Lee, D.G.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.3
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    • pp.109-117
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    • 1993
  • A carbon/epoxy composite drive shaft used for the power transmission of the automobiles with steel joints. Compared with the metallic drive shaft, the composite one has the weight saving of 50% with equivalent torsional strength and fatigue characteristics. In this study, the filament winding technique for the composite tube and composite/metal joining technique are estabilished. The performance test of the drive shaft is carried out. The optimal condition of the surface roughness of the steel adherend was $1.5{{\mu}m}$ to $2.5{{\mu}m}$, and the optimal condition of the bonding thickness was 0.15mm. Maximum torque and torsional stiffness of the composite drive shaft manufactured by filament winding process were found to be $210kg{\cdot}m$ and $18.5kg{\cdot}m/deg$, respectively.

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The Absorbed Energy of Carbon/Epoxy Composite Laminates Subjected to High-velocity impact in Considering the Loss of Projectile Mass (고속충격을 받는 Carbon/Epoxy 복합재 적층판의 충격체 질량손실을 고려한 흡수에너지 예측)

  • Cho, Hyun-Jun;Kim, In-Gul;Lee, Seokje;Kim, Young-A;Woo, Kyeongsik
    • Composites Research
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    • v.26 no.6
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    • pp.349-354
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    • 2013
  • In this paper, we conducted high velocity impact test for Carbon/Epoxy composite laminates and proposed advanced method for predicting the absorbed energy of composite laminates. During high-velocity impact test, we discovered loss of projectile mass macroscopically using high speed camera, thus we calculated the absorbed energy of composite laminates by taking loss of projectile mass into account. We proposed a model for predicting the absorbed energy of composite laminates subjected to high-velocity impact, the absorbed energy was classified into static energy and dynamic energy. The static energy was calculated by the quasi-static perforation equation that is related to the fiber breakage and static elastic energy. The dynamic energy can be divided by the kinetic energy of deformed specimen and fragment mass. Finally, the predicted absorbed energy considering loss of projectile mass was compared with experimental results.

Synthesis, Curing and Properties of Silicone-Epoxies

  • Huang, Wei;Yuan, Youxue;Yu, Yunzhao
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.39-44
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    • 2006
  • A new kind of silicone-epoxy composite is reported in this research. The silicone-epoxy resin was synthesized by the hydrosilylation of tetramethycyclotetrasiloxane and 4-vinyl-1-cyclohexene 1,2-epoxy with a high reaction yield. It was found that the obtained silicone-epoxy resin shows a high reactive activity to the aluminum complex-silanol catalyst. The resin could be cured under the catalysis of $(Al(acac)_3/Ph_2Si(OH)_2$ at a concentration below 0.1 wt% to give a hard cured resin showing excellent optical clarity, UV resistance and thermal stability. It was also found that the Si-H groups facilitated the curing reaction and the silicone-epoxy resin bearing Si-H group could be cured effectively even if $Ph_2Si(OH)_2h$ was absent. Moreover, the UV resistance and thermal stability were improved significantly by the introduction of Si-H groups. This is possibly due to the reductive property of Si-H groups which can annihilate radical and peroxide effectively. This kind of silicone-containing epoxy composite might have very promising applications as optical resin, optical adhesive and encapsulation materials for electronic devices.

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Characteristics of Epoxy-Granite Composite Material For Ultra-Precision Machine Bed Structures (초정밀 가공기계 베드 구조물용 에폭시-그래나이트재의 특성에 관한 연구)

  • Kim, Jong-Ho;Won, Si-Tae;Maeng, Huee-Young;Park, Yeong-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.74-84
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    • 1990
  • The machine tool structures for ultra-precision machining muxt be manufactured with materials which have high static and dynamic stiffness, high damping, a long term dimensional and thermal stability. This study aims at the development of new composite material Epoxy-Granite which exhibits the satisfactory characteristics as a material of ultra-precision mchine tool bed. The Epoxy-Granite testpieces that use epoxy resins as a binder and granite particles as a aggregate have been manufactured so as to examine the material properties about mechanical, thermal and damping characteristics. Experiments were carried out to obtain the proper manufacturing conditions of Expoxy-Granite specimens by varying the several testing conditions such as types of epoxy resins, particle sizes of granite and mixture ratio of epoxy resin and aggregate. Also, when Epoxy-Granite was compared with cast iron, GRANITAN which was imported from CMS of U.K. and granite materials, it has exhibited the superior or almost the same mechanical and damping properties and thermal conductivity, except for the thermal expansion.

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