• Title/Summary/Keyword: Energy plant

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Variables of Electrolytic Nickel Plating for RPV Cladding Repair (압력용기 클래드 보수용 전해니켈도금 인자 관계 연구)

  • Kim, Min-Su;Hwang, Seong-Sik;Kim, Dong-Jin;Lee, Dong-Bok
    • Corrosion Science and Technology
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    • v.18 no.4
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    • pp.148-153
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    • 2019
  • Pure nickel with a thickness of 1 mm was plated on type 304 stainless steels and low alloy steels (JIS G3131 SPHC) by electrolytic plating method in a circulating plating bath. Plating performance, mechanical properties, and surface characteristics were evaluated in terms of pretreatment process, anode material, pH, current density, and flow rate of the plating solution. Addition of hydrochloric acid during pre-treatment process improved the adhesion performance of plating. To improve plating efficiency, it is desirable to use S-nickel rather than electrolytic nickel. The use of S-nickel was also confirmed to be desirable for maintaining the pH and concentration of the plated solution. The defect of the plating using S-nickel anode produced pit on the surface. However, it is believed that proper control can be obtained by increasing the flow rate. Internal stress and hardness values of electrolytic nickel plating according to current density need to be carried out with further studies.

Design and Performance Test of Wide Blasting Nozzle for Curved Surface Cleaning based on Compressible Flow Analysis (압축성 유동해석에 기초한 곡면 세정을 위한 브라스팅 광폭 노즐의 설계 및 성능시험)

  • Kim, Taehyung;Kwak, Jun Gu;Sohn, Myong Hwan
    • Journal of Energy Engineering
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    • v.28 no.1
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    • pp.57-64
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    • 2019
  • In this study, the blasting nozzle for surface treatment of the curved surface of parts in power plant industry was designed and the cleaning performance was examined through the compressible flow analysis. At this time, the outlet of the curved nozzle was designed as a curved surface along the surface of the part. After the nozzle was made by 3-D printing, the abrasive was sprayed on the surface of the cylindrical specimen and the cleaning performance test was performed. The effective cleaning area obtained after the analysis was similar to the size and shape of the effective cleaning area obtained after the experiment. From this, the validity and effectiveness of the curved nozzle design was confirmed.

A practical challenge-response authentication mechanism for a Programmable Logic Controller control system with one-time password in nuclear power plants

  • Son, JunYoung;Noh, Sangkyun;Choi, JongGyun;Yoon, Hyunsoo
    • Nuclear Engineering and Technology
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    • v.51 no.7
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    • pp.1791-1798
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    • 2019
  • Instrumentation and Control (I&C) systems of nuclear power plants (NPPs) have been continuously digitalized. These systems have a critical role in the operation of nuclear facilities by functioning as the brain of NPPs. In recent years, as cyber security threats to NPP systems have increased, regulatory and policy-related organizations around the world, including the International Atomic Energy Agency (IAEA), Nuclear Regulatory Commission (NRC) and Korea Institute of Nuclear Nonproliferation and Control (KINAC), have emphasized the importance of nuclear cyber security by publishing cyber security guidelines and recommending cyber security requirements for NPP facilities. As described in NRC Regulatory Guide (Reg) 5.71 and KINAC RS015, challenge response authentication should be applied to the critical digital I&C system of NPPs to satisfy the cyber security requirements. There have been no cases in which the most robust response authentication technology like challenge response has been developed and applied to nuclear I&C systems. This paper presents a challenge response authentication mechanism for a Programmable Logic Controller (PLC) system used as a control system in the safety system of the Advanced Power Reactor (APR) 1400 NPP.

Experimental Study of Surge Motion of a Floater using Flapping Foils in Waves (파도에서 플래핑 포일을 적용한 부유체의 서지 운동에 관한 실험적 연구)

  • Sim, Woo-lim;Rupesh, Kumar;Yu, Youngjae;Shin, Hyunkyoung
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.3
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    • pp.211-216
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    • 2019
  • In order to utilize the marine environment in various fields such as renewable energy and offshore plant, it is necessary to utilize the far and deep ocean. However, there is still a limit to overcome and utilize the extreme deep-sea environment. Currently, the mooring system, which is the representative position control method of floating structure, has a structural and economic limit to expand the installation range to extreme deep-sea environment. Research has been conducted to utilize wave energy by developing floater using flapping foil as an alternative for station keeping in the deep sea by University of Ulsan. Based on the research, a model test was conducted for application to actual structures. In this study, we investigate how the floating body with passive flapping foils move in regular waves with different periods and study the condition of the model that can maintain its position within a certain range by overcoming the movement.

Pilot scale membrane separation of plating wastewater by nanofiltration and reverse osmosis

  • Jung, Jaehyun;Shin, Bora;Lee, Jae Woo;Park, Ki Young;Won, Seyeon;Cho, Jinwoo
    • Membrane and Water Treatment
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    • v.10 no.3
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    • pp.239-244
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    • 2019
  • Plating wastewater containing various heavy metals can be produced by several industries. Specifically, we focused on the removal of copper (Cu2+) and nickel (Ni+) ions from the plating wastewater because all these ions are strictly regulated when discharged into watershed in Korea. The application of both nanofiltration (NF) and reverse osmosis (RO) technologies for the treatment of wastewater containing copper and nickel ions to reduce fresh water consumption and environmental degradation was investigated. In this work, the removal of copper (Cu2+) and nickel (Ni+) ions from synthetic water was studied on pilot scale remove by before using two commercial nanofiltration (NF) and reverse osmosis(RO) spiral-wound membrane modules (NE2521-90 and RE2521-FEN by Toray Chemical). The influence of main operating parameters such as feed concentration on the heavy metals rejection and permeate flux of both membranes, was investigated. Synthetic plating wastewater samples containing copper ($Cu^{2+}$) and nickel ($Ni^{2+}$) ions at various concentrations(1, 20, 100, 400 mg/L) were prepared and subjected to treatment by NF and RO in the pilot plant. The results showed that NF, RO process, with 98% and 99% removal for copper and nickel, respectively, could achieve high removal efficiency of the heavy metals.

A Systems Engineering Approach to Multi-Physics Load Follow Simulation of the Korean APR1400 Nuclear Power Plant

  • Mahmoud, Abd El Rahman;Diab, Aya
    • Journal of the Korean Society of Systems Engineering
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    • v.16 no.2
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    • pp.1-15
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    • 2020
  • Nuclear power plants in South Korea are operated to cover the baseload demand. Hence they are operated at 100% rated power and do not deploy power tracking control except for startup, shutdown, or during transients. However, as the contribution of renewable energy in the energy mix increases, load follow operation may be needed to cover the imbalance between consumption and production due to the intermittent nature of electricity produced from the conversion of wind or solar energy. Load follow operation may be quite challenging since the operators need to control the axial power distribution and core reactivity while simultaneously conducting the power maneuvering. In this paper, a systems engineering approach for multi-physics load follow simulation of APR1400 is performed. RELAP5/SCDAPSIM/MOD3.4/3DKIN multi-physics package is selected to simulate the Korean Advanced Power Reactor, APR1400, under load follow operation to reflect the impact of feedback signals on the system safety parameters. Furthermore, the systems engineering approach is adopted to identify the requirements, functions, and physical architecture to provide a set of verification and validation activities that guide this project development by linking each requirement to a validation or verification test with predefined success criteria.

Study on the Multi-Zone Furnace Analysis Method for Power Plant Boiler (발전용 보일러에 대한 다중영역분할 화로해석 기법의 활용성 연구)

  • Baek, SeHyun;kim, Donggyu;Lee, Jang Ho
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.4
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    • pp.427-432
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    • 2020
  • In this study, a multi-zone furnace analysis method that couples a 1D energy and mass balance calculation with a 3D radiative heat transfer calculation is tested in order to verify its reliability. The calculated results for a domestic 500 MW capacity coal-fired boiler furnace were compared with the design data of the boiler manufacturer and CFD analysis, and a good agreement was achieved. Although this calculation method is less sophisticated than the CFD furnace analysis, it has an advantage in terms of calculation time while being able to provide the furnace behavior according to the fuel characteristics and operational variable changes. Therefore, it is expected to be useful for boiler operation diagnosis and daily fuel/operation planning.

Seismic capacity re-evaluation of the 480V motor control center of South Korea NPPs using earthquake experience and experiment data

  • Choi, Eujeong;Kim, Min Kyu;Choi, In-Kil
    • Nuclear Engineering and Technology
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    • v.54 no.4
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    • pp.1363-1373
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    • 2022
  • The recent seismic events that occurred in South Korea have increased the interest in the re-evaluation of the seismic capacity of nuclear power plant (NPP) equipment, which is often conservatively estimated. To date, various approaches-including the Bayesian method proposed by the United States (US) Electric Power Research Institute -have been developed to quantify the seismic capacity of NPP equipment. Among these, the Bayesian approach has advantages in accounting for both prior knowledge and new information to update the probabilistic distribution of seismic capacity. However, data availability and region-specific issues exist in applying this Bayesian approach to Korean NPP equipment. Therefore, this paper proposes to construct an earthquake experience database by combining available earthquake records at Korean NPP sites and the general location of equipment within NPPs. Also, for the better representation of the seismic demand of Korean earthquake datasets, which have distinct seismic characteristics from those of the US at a high-frequency range, a broadband frequency range optimization is suggested. The proposed data construction and seismic demand optimization method for seismic capacity re-evaluation are demonstrated and tested on a 480 V motor control center of a South Korea NPP.

Evaluation of the seismic performance of butt-fusion joint in large diameter polyethylene pipelines by full-scale shaking table test

  • Jianfeng Shi;Ying Feng;Yangji Tao;Weican Guo;Riwu Yao;Jinyang Zheng
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3342-3351
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    • 2023
  • High-density polyethylene (HDPE) pipelines in nuclear power plants (NPPs) have to meet high requirements for seismic performance. HDPE pipes have been proved to have good seismic performance, but joints are the weak links in the pipelines, and pipeline failures usually initiate from the defects inside the joints. Limited data are available on the seismic performance of butt-fusion joints of HDPE pipelines in NPPs, especially in terms of defects changes inside the joints after earthquakes. In this paper, full-scale shaking table tests were performed on a test section of suspended HDPE pipelines in an NPP, which included straight pipes, elbows, and 10 butt-fusion joints. During the tests, the seismic load-induced strain of the joints was analyzed by strain gauges, and it was much smaller than the internal pressure and self-weight-induced strain. Before and after the shaking table tests, phased array ultrasonic testing (PA-UT) was conducted to detect defects inside the joints. The locations, numbers, and dimensions of the defects were analyzed. It was found that defects were more likely to occur in elbows joints. No new defect was observed after the shaking table tests, and the defects showed no significant growth, indicating the satisfactory seismic performance of the butt-fusion joints.

Direct fault-tree modeling of human failure event dependency in probabilistic safety assessment

  • Ji Suk Kim;Sang Hoon Han;Man Cheol Kim
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.119-130
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    • 2023
  • Among the various elements of probabilistic safety assessment (PSA), human failure events (HFEs) and their dependencies are major contributors to the quantification of risk of a nuclear power plant. Currently, the dependency among HFEs is reflected using a post-processing method in PSA, wherein several drawbacks, such as limited propagation of minimal cutsets through the fault tree and improper truncation of minimal cutsets exist. In this paper, we propose a method to model the HFE dependency directly in a fault tree using the if-then-else logic. The proposed method proved to be equivalent to the conventional post-processing method while addressing the drawbacks of the latter. We also developed a software tool to facilitate the implementation of the proposed method considering the need for modeling the dependency between multiple HFEs. We applied the proposed method to a specific case to demonstrate the drawbacks of the conventional post-processing method and the advantages of the proposed method. When applied appropriately under specific conditions, the direct fault-tree modeling of HFE dependency enhances the accuracy of the risk quantification and facilitates the analysis of minimal cutsets.