• 제목/요약/키워드: End-milling

검색결과 438건 처리시간 0.026초

볼엔드밀 절삭에서 전해복합에 의한 표면거칠기 특성 (Characteristics of Surface Roughness by Compounding Electrolytic Machining in Ball End Milling)

  • 이영표;박규열
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 추계학술대회 논문집
    • /
    • pp.959-962
    • /
    • 2000
  • A new method compounding the electrolytic machining with ball end milling process to improve machined surface toughness was examined. From this study, it was confirmed that much smaller cutting force and finer surface roughness can be obtained in a certain condition of ball end milling and electrolytic machining conditions.

  • PDF

평면 엔드밀의 최적 가공조건을 위한 실험계획법의 적용 (Application of Design of Experiment Optimum Working Condition in Flat End-Milling)

  • 이상재;배효준;서영백;박흥식;전태옥
    • 한국기계가공학회지
    • /
    • 제2권3호
    • /
    • pp.20-25
    • /
    • 2003
  • The End-milling has been widely used in the industrial world because it is effective to cutting working with various shape. Recently the end-milling is demanded the high-precise technique with good surface roughness and rapid manufacturing time for precision machine and electronic elements. The cutting working of end-milling such as, cutting direction, revolution of spindle, feed rate and depth of cut have an effect on optimum surface roughness. This study was carried out to decide the working condition for optimum surface roughness and rapid manufacturing time by design of experiment and ANOVA. From the results of this study, the optimum working condition for end milling is upward cutting in cutting direction, 600rpm in revolution of spindle, 240mm/mm in feed rate, 2mm in axial depth of cut and 0 25mm in radial depth of cut. The design of experiment has become an useful method to select optimum working condition mend-milling.

  • PDF

하향엔드밀링시 헬릭스각에 따른 전단 및 마찰특성변화 (Shear and Friction Characteristics in Down-End Milling with Different Helix Angles)

  • 이영문;장승일;서민교;손정우
    • 한국공작기계학회논문집
    • /
    • 제13권2호
    • /
    • pp.17-24
    • /
    • 2004
  • In end milling process, undeformed chip thickness and cutting forces vary periodically with phase change of the tool. Recently, a model has been proposed to simulate the shear and friction characteristics of an up-end milling process in terms of the equivalent oblique cutting to this. In the current study, a down-end milling process has been replaced with the equivalent oblique cutting process. And shear and tool-chip friction characteristics variation of SM45C steel has been studied using the end-mills of different helix angles. The specific shear and friction energy consumed with helix angle of $50^{\circ}$ is somewhat larger than those of$30^{\circ}$ and $40^{\circ}$. The specific shear energy consumed is about 76-77% of the specific cutting energy regardless the helix angles.

필렛 엔드밀을 이용한 자유곡면 황삭가공 시간단축 (Machining Time Reduction in Rough Machining of Sculptured Surface using Filleted End Mill)

  • 신동혁;김종일;김병희;주종남
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 추계학술대회 논문집
    • /
    • pp.15-19
    • /
    • 1996
  • The cusp height in ball end milling, flat end milling and filleted end milling according to various surface inclination angle was calculated. The calculation result shows that, for each kind of tools, there exists certain range of inclination angle in which cusp height characteristics favorable. From machining time calculation, filleted end mill found to be superior to flat end mill in rough machining of sculptured surface.

  • PDF

HIGH-SPEED MILLING FOR DIE AND MOLD MAKING

  • Na, T.kagawa
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 Handout for 2000 Inter. Machine Tool Technical Seminar
    • /
    • pp.51-60
    • /
    • 2000
  • High-speed milling machine is being sold mainly in the market of die and mold industries, because it reduces machining time greatly as proportion to the spindle speed of machine tool. From the experimental milling tests, it has been cleared that the ball end mill is quite suitable for high speed milling and also tool wear reduces in higher speed milling condition. And a new milling concept with ultra high speed over 100, 000 rpm is proposed for solving the various problems such as NC cutter path generation and NC feed conformity etc.

  • PDF

범용 CNC 밀링에 의한 박막 측벽 파트 가공에 관한 연구 (A Study on the CNC Milling Machining of Thin-wall Part)

  • 지성희;이동주;신보성;최두선;제태진;이응숙
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
    • /
    • pp.83-88
    • /
    • 2001
  • In order to suggest the proper optimal conditions of the CNC milling machining for the Thin-wall surface, some experiments were carried out. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent year, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end mill is an important tool in the milling process. A typical example for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameter for end milling is one of the important factors affecting the cutting cost. In this paper, we choose the optimal parameters(cutting forces) to cut thin-walled Al part by experiment.

  • PDF

비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측 (Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis)

  • 조연상;박흥식
    • Tribology and Lubricants
    • /
    • 제26권6호
    • /
    • pp.329-335
    • /
    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.

다구찌 기법을 이용한 엔드밀 가공시 최적 표면거칠기를 위한 가공조건선정 (Optimum Working Condition of Surface Roughness for End-Milling Using Taguchi Design)

  • 이상재;배효준;전태옥;박흥식
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.553-556
    • /
    • 2003
  • End-milling have been used in the industrial world because it is very effective to the manufacture of mechanical parts with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study carried to decide the optimum cutting condition for surface roughness and rapid manufacturing time using design of experiment and ANOVA. From the results of experimentation, surface roughness have an effect on cutting direction, spindle speed and depth of cut. And then the optimum condition used Taguchi design is upward cutting in cutting direction, 600rpm in spindle speed, 240mm/min feed rate, 2mm in axial depth of cut and 0.25mm radial depth of cut. By using design of experiment, it is effectively represented shape characteristics of working surface in end-milling.

  • PDF

실험계획법을 이용한 엔드밀 가공시 주축 진동에 대한 정량적 분석 및 수학적 모형 (Quantitative Analysis and Mathematical Model for Spindle Vibration of the End-Milling by Design of Experiment)

  • 박흥식;이상재;배효준;진동규;김영희
    • 한국기계가공학회지
    • /
    • 제3권4호
    • /
    • pp.37-42
    • /
    • 2004
  • End-milling have been widely used in aircraft, automobile part and moulding industry. However, various working factors such as spindle speed, feed rate and depth of cut in end-milling have an effect on spindle vibration. There it is demanded the quantitative analysis of spindle vibration in order to get the optimum surface roughness. This study was carried out to analyze an influence of working factors on spindle vibration by design of Experiment. The results are shown that mathematical model of regression equation for an influence of working factors on vibration acceleration of spindle in end-milling by regression analysis is presented.

  • PDF

회귀분석을 이용한 STS304의 표면정도에 미치는 엔드밀 가공조건의 상관관계 추정 (Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of ST S304 by Regression Analysis)

  • 류미라;이상재;배효준;진동규;전태옥;박흥식
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 추계학술대회
    • /
    • pp.1822-1827
    • /
    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction, spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($R^{2}m$) of regression equation has a fine reliability over 80% and regression equation of surface rough is made by regression analysis.

  • PDF