• Title/Summary/Keyword: Emission Signal

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Acoustic Emission Monitoring Fine Wire Drawing Process (와이어 인발가공에 있어서 음향방출 발생 특성)

  • 이완규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.43-50
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    • 1996
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of die quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments also suggested that acoustic emission sigals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. These informations are AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signal presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signal. From these experimental, results, we understanded controlling factors of acoustic emission generation.

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A Study on the Variation of Air Pollutants Emission Rates for Different Traffic Signal System in Metropolitan Area (대도시 교통신호시스템에 따른 대기오염물질 배출량 변화에 관한 연구)

  • 홍민선;우완기;최종인
    • Journal of Korean Society for Atmospheric Environment
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    • v.9 no.1
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    • pp.93-100
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    • 1993
  • This study was carried out to investigate the relationship between the traffic signal systmes and the air pollutants emitted by the motor vehicles at Kangnam Intersection. One of the most important measures of effectiveness (MOE) in traffic studies is the delay to vehicles in the system. Delay represents indirect costs to the motorist in terms of time loss and a direct cost in terms of fuel consumption during idling. The results of TRANSYT-7F modeling was correlated among delay, fuel consumption and total travel tiem. Air pollutants emission rate can be calculated by the results of modeling and the Korean type emission factor. As expected the highest emissions, for air pollutants, are observed during the morning rush hours (07 : 00-10 : 00). For better results of modeling, the TRANSYT-7F model needs to modify for the Korean type of traffic model. The results of this study indicate that the variation of air pollutants emission rates were closely related to the traffic signal system.

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A Study on the Correlation of Orthogonal Cutting all sorts Parameter and Acoustic Emission Signal (2차원 절삭시의 각종 파라메터와 음향 방출 신호와의 상호 관계에 관한 연구)

  • Kim, Jae-Yeol;Sim, Jae-Gi;Park, Hwan-Gyu;O, Hwan-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.1
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    • pp.74-83
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    • 1991
  • A study on the Correlation of Orthogonal Cutting Parameter (Cutting speed, Depth of cut, Feed Rate) and Acoustic Emission Signal. It is well known that acoustic emission (AE) is the emission of elastic wave resulting from the deformation and fracture of materials. This study estabished correlation of orthogonal cutting parameter and AE signal, and researched into in-process monitoring of tool wear and failure. The results are as follow; 1. AE RMS was under the influence of cutting speed but hardly influenced by depth of cut and feed rate. 2. AE RMS was under the influence of flank wear. 3. AE count rate increased by increased cutting speed. 4. AE RMS value was rapidly increased in 130 m flank wear.

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Modified Principal Component Analysis for In-situ Endpoint Detection of Dielectric Layers Etching Using Plasma Impedance Monitoring and Self Plasma Optical Emission Spectroscopy

  • Jang, Hae-Gyu;Choi, Sang-Hyuk;Chae, Hee-Yeop
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.182-182
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    • 2012
  • Plasma etching is used in various semiconductor processing steps. In plasma etcher, optical- emission spectroscopy (OES) is widely used for in-situ endpoint detection. However, the sensitivity of OES is decreased if polymer is deposited on viewport or the proportion of exposed area on the wafer is too small. Because of these problems, the object is to investigate the suitability of using plasma impedance monitoring (PIM) and self plasma optical emission spectrocopy (SPOES) with statistical approach for in-situ endpoint detection. The endpoint was determined by impedance signal variation from I-V monitor (VI probe) and optical emission signal from SPOES. However, the signal variation at the endpoint is too weak to determine endpoint when $SiO_2$ and SiNx layers are etched by fluorocarbon on inductive coupled plasma (ICP) etcher, if the proportion of $SiO_2$ and SiNx area on Si wafer are small. Therefore, modified principal component analysis (mPCA) is applied to them for increasing sensitivity. For verifying this method, detected endpoint from impedance monitoring is compared with optical emission spectroscopy.

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A judgment algorithm of the acoustic signal for the automatic defective manufactures detection in press process (음향방출 신호를 이용한 프레스 불량품 자동 판단 알고리즘)

  • Kim, Dong-Hun;Lee, Won-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.3
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    • pp.76-82
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    • 2010
  • A laborer always watched a process of production carefully but defective manufactures were inspected after press process. These inspections made a waste of human power and defective manufactures could make a serious damage of press mold. Therefore, AE(Acoustic Emission) system was introduced to prevention of the damage of the press molds, to a real time detection of defective manufactures and to save human power. AE system was introduced to solve this problem which is a detecting defective manufacture on real time and to prevent the damage of the press mold. In this research we get acoustic emission signal in accordance with weight and processing method of press by using AE sensor, Preamplifier, AE board signal board which occurs press processing and it analyzed various signal through using CMD8 software on the time. From the result, we found that the intensity and shape of the signal were changed according to the weight and processing type of the press. By using this special algorithm, it can judge the acoustic signal which occurs from press on real time.

A Study on the Characteristics of Electronic Magnetic Interference(EMI) in Acoustic Emission Testing for Corrosion Detection of Ground Tank (지상탱크의 부식감지를 위한 음향방출시험에서 발생한 전자기간섭신호의 특성 연구)

  • Kim, Sung-Dai;Jung, Woo-Gwang
    • Korean Journal of Materials Research
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    • v.17 no.5
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    • pp.239-243
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    • 2007
  • The evaluation and comparison have been made for the EMI noise which was included in the signal from the sensors in the acoustic emission testing for the bottom plate of ground tank at full. The EMI signal has been classified into two types. One is the signal with very short AE count, and this signal possibly can be filtered by front end filter setting of the channel count with low level of 4 and high level of $10^8$. The other EMI signal occurred from CH 1, CH 3 and CH 10, and had high and constant duration with high energy and count (maximun duration > $10^5\;{\mu}s$), and has characteristic gradient of accumulation amplitude distribution. This signal should be removed in the AE signal evaluation by filtering, because this may affect to the total gradient.

A Study on the Frequency Analyzing of Leak Evaluation m Valve for Power Plant Using AE (AE법에 의한 발전용 밸브누설평가를 위한 주파수분석 연구)

  • LEE SANG-GUK
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.360-364
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    • 2004
  • The objective of this study is to estimate the feasibility of acoustic emission method Jar the internal leak from the valves in nuclear power plants. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. From the comparison of background noise data with the experimental results as to relation between leak flow and acoustic signal, the minimum leak flow rates that am be detected by acoustic signal was suggested. When the background noise level are higher than the acoustic signal, the method described below was considered that the analysis the remainder among the background noise frequency spectrum and the acoustic signal spectrum.

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A Study on the Characteristic of Acoutic Emission with Concrete Compressive Strength Level (콘크리트 강도수준별 음향방출(Acoustic Emission)의 특성에 관한 연구)

  • 이웅종;이종열;정연식;양승규;한상훈
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.789-794
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    • 2001
  • The acoustic emission(AE) signal from concrete cylinder specimen during failure process under cycling compressive loads were recorded and analyzed. Different filters were set on the AE signal duration based on the characteristic of amplitude distribution. From the value of AE signal amplitude, which corresponds to the occurrence of the peak for AE hits, the AE signals from concrete compressive specimen were divided into five sections. The relationship between the AE signal section and the failure mechanism of these materials, analyzed on the meso-structure level was determined. Based on the experiments, the AE characteristics of each failure mechanism are given. The results show that the AE technique is a valuable tool to study the failure mechanism of concrete.

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Vibration Characteristic Analysis using Acoustic Emission Signal (AE신호를 이용한 기어 정렬불량의 진동 특성 분석)

  • Gu, Dong-Sik;Kim, Byeong-Su;Lee, Jeong-Hwan;Yang, Bo-Suk;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.43-48
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also lead to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non destructive testing technique for the diagnosis of machine health and is useful technique for early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelop analysis for gearbox with misalignment between pinion and gear. And then the vibration characteristic of gear misalignment was analyzed.

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Comparison of current, vibration and acoustic emission signal occurred by gear misalignment (기어 정렬불량에 의한 전류, 진동 및 음향방출 신호의 비교 분석)

  • Gu, Dong-Sik;Lee, Jeong-Hwan;Kim, Byeong-Su;Yang, Bo-Suk;Choi, Byeong-Keun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.938-942
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    • 2008
  • To detect the failures in machine, the signals of current, vibration and acoustic emission are widely used in industry. And unexpected failures of gears are not only extremely damaging but also lead to economic losses. In this paper, to detect the misalignment occurred at between two gears in gearboxes, the signals of current, vibration and AE were measured at gearbox and motor power line. FFT(Fast Fourier Transform) was used for current and vibration signal analysis to find gear failure frequency. Especially, the envelop analysis and wavelet transform were applied for AE signal. Therefore, compared with the results of three kinds of signal, the possibility of earily detection by AE is identified or checked.

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