• 제목/요약/키워드: Embedding powder

검색결과 9건 처리시간 0.024초

원심분리기를 이용한 분말시료의 TEM용 시편 준비법 연구 (An Investigation of TEM Specimen Preparation Methods from Powders Using a Centrifuge)

  • 정종만;이영부;김윤중
    • Applied Microscopy
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    • 제29권1호
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    • pp.67-73
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    • 1999
  • 분말시료를 epoxy로 포매 (embedding)한 후 ion milling하는 방법으로 TEM 시편을 준비하는 경우에는 시료와 epoxy와의 milling정도의 차이 때문에 좋은 시편을 만들기 어렵다. 이러한 문제점을 극복하기 위해서 포매 물질에 대한 분말시료의 상대 밀도를 높여 주는 방법을 시도하였다. 일반적인 진공법보다는 원심분리기법을 이용하여 포매하는 것이 시료의 밀도를 높일 수 있었다. 또한, 비슷한 크기의 분말의 혼합보다는 서로 다른 크기의 분말을 혼합한 후 원심분리기를 이용하여 포매할 때, 큰 입자들 사이로 작은 입자들이 유입되면서 분말의 밀도가 더욱 높아지는 것을 알 수 있었다. 이렇게 준비된 시료는 ion milling정도의 차이에서 오는 문제점을 크게 줄일 수가 있어 TEM 관찰에 필요한 시편을 얻을 수 있었다. 원심분리기법은 마이크로미터 이하 크기의 구형, 판상 및 침상의 분말시료에서부터 TEM 시편을 준비하는 데에도 매우 효과적임이 드러났다.

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탄화규소의 액상소결 (Liquid Phase Sintering of Silicon Carbide)

  • 김원중;김영욱
    • 한국세라믹학회지
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    • 제32권10호
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    • pp.1162-1168
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    • 1995
  • Systematic studies of the effects of additives and processing variables on the sintered density and the effect of crystalline forms of starting powders on the microstructure of pressureless sintered silicon carbide are described. Oxide additives were effective for the densification of SiC up to 96% of theoretical density at temperature as low as 185$0^{\circ}C$. Use of embedding powder increased the sintered density, up to 98% of theoretical density, by decreasing the weight loss during sintering. Composite type duplex microstructure has been developed due to the $\beta$longrightarrow$\alpha$ phase transformation of SiC by sintering at 185$0^{\circ}C$ and heat treatment at 195$0^{\circ}C$ for 1h.

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센서 융합형 지능형 부품 제조를 위한 적층 제조 기술 연구 (Additive Manufacturing for Sensor Integrated Components)

  • 정임두;이민식;우영진;김경태;유지훈
    • 한국분말재료학회지
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    • 제27권2호
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    • pp.111-118
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    • 2020
  • The convergence of artificial intelligence with smart factories or smart mechanical systems has been actively studied to maximize the efficiency and safety. Despite the high improvement of artificial neural networks, their application in the manufacturing industry has been difficult due to limitations in obtaining meaningful data from factories or mechanical systems. Accordingly, there have been active studies on manufacturing components with sensor integration allowing them to generate important data from themselves. Additive manufacturing enables the fabrication of a net shaped product with various materials including plastic, metal, or ceramic parts. With the principle of layer-by-layer adhesion of material, there has been active research to utilize this multi-step manufacturing process, such as changing the material at a certain step of adhesion or adding sensor components in the middle of the additive manufacturing process. Particularly for smart parts manufacturing, researchers have attempted to embed sensors or integrated circuit boards within a three-dimensional component during the additive manufacturing process. While most of the sensor embedding additive manufacturing was based on polymer material, there have also been studies on sensor integration within metal or ceramic materials. This study reviews the additive manufacturing technology for sensor integration into plastic, ceramic, and metal materials.

Properties of Porous SiC Ceramics Prepared by Wood Template Method

  • Ha, Jung-Soo;Lim, Byong-Gu;Doh, Geum-Hyun;Kang, In-Aeh;Kim, Chang-Sam
    • 한국세라믹학회지
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    • 제47권4호
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    • pp.308-311
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    • 2010
  • Porous SiC samples were prepared with three types of wood (poplar, pine, big cone pine) by simply embedding the wood charcoal in a powder mixture of Si and $SiO_2$ at 1600 and $1700^{\circ}C$. The basic engineering properties such as density, porosity, pore size and distribution, and strength were characterized. The samples showed full conversion to mostly $\beta$-SiC with good retention of the cellular structure of the original wood. More rigid SiC struts were developed for $1700^{\circ}C$. They showed similar bulk density ($0.5{\sim}0.6\;g/cm^3$) and porosity (81~84%) irrespective of the type of wood. The poplar sample showed three pore sizes (1, 8, $60\;{\mu}m$) with a main size of $60\;{\mu}m$. The pine sample showed a single pore size ($20\;{\mu}m$). The big cone pine sample showed two pore sizes (10, $80\;{\mu}m$) with a main size of $10\;{\mu}m$. The bend strength was 2.5 MPa for poplar, 5.7 MPa for pine, 2.8 MPa for big cone pine, indicating higher strength with pine.

분말야금으로 제작된 M2 공구강과 Cu 간 기능성 경사 복합재의 물성 평가 (Property Estimation of Functionally Graded Materials Between M2 Tool Steel and Cu Fabricated by Powder Metallurgy)

  • 정종설;신기훈
    • 대한기계학회논문집A
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    • 제38권9호
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    • pp.953-958
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    • 2014
  • 형상적응형 냉각회로를 구비한 사출금형 및 히트 싱크를 가지는 절삭공구 (혹은 냉각 장치) 등과 같은 많은 응용 분야에서 기능성 경사 복합재(FGM)를 사용하여 필요한 강성을 약화시키지 않으면서 열전도 특성을 향상 시킬 수 있을 것으로 기대된다. 본 논문에서는 M2 공구강과 Cu 간의 FGM 히트 싱크를 가지는 절삭 공구 제작을 위한 기초연구로, M2 와 Cu 를 각각 100:0, 80:20, 60:40, 40:60, 20:80, 0:100 wt% 비율로 사전에 혼합한 금속분말을 분말야금법으로 가압성형 및 소결 제작 하였다. 각 시편의 단면을 광학현미경으로 관찰하여 소결 상태를 분석하였으며, 열전도도, 비열 및 열팽창계수 등 열전달 관련물성을 측정하고 분석하였다.

'LTCC를 소재로 하는 마이크로 리포머의 최적 설계에 관한 연구: (다양한 채널구조에 따른 성능변화 고찰)' (A Study on the Optimum Design for LTCC Micro-Reformer: (Performance Evaluation of Various Flow Channel Structures)

  • 정찬화;오정훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.551-552
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    • 2006
  • The miniature fuel cells have emerged as a promising power source for applications such as cellular phones, small digital devices, and autonomous sensors to embedded monitors or to micro-electro mechanical system (MEMS) devices. Several chemicals run candidate at a fuel in those systems, such as hydrogen. methanol, ethanol, acetic acid, and di-methyl ether (DME). Among them, hydrogen shows most efficient fuel performance. However, there are some difficulties in practical application for portable power sources. Therefore, more recently, there have been many efforts for development of micro-reformer to operate highly efficient micro fuel cells with liquid fuels such as methanol, ethanol, and DME In our experiments, we have integrated a micro-fuel processor system using low temperature co-fired ceramics (LTCC) materials. Our integrated micro-fuel processor system is containing embedded heaters, cavities, and 3D structures of micro- channels within LTCC layers for embedding catalysts (cf. Figs. 1 and 2). In the micro-channels of LTCC, we have loaded $CuO/ZnO/Al_2O_3$ catalysts using several different coating methods such as powder packing or spraying, dipping, and washing of catalyst slurry.

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Aerosol Deposition에 의한 Embedded Capacitor의 제조 및 특성 평가 (Product and Properties of Embedded Capacitor by Aerosol Deposition)

  • 유효선;조현민;박세훈;이규복;김형준
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.313-313
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    • 2008
  • Aerosol Deposition(AD) method is based on the impact consolidation phenomenon of ceramic fine particles at room temperature. AD is promising technology for the room temperature deposition of the dielectrics thin films with high quality. Embedding of passive components such as capacitors into printed circuit board is becoming an important strategy for electronics miniaturization and device reliability, manufacturing cost reduction. So, passive integration using aerosol deposition. In this study, we examine the effects of the characteristics of raw powder on the thickness, roughness, electrical properties of $BaTiO_3$ thin films. Thin films were deposited on the copper foil and copper plate. Electrical and material properties was investigated as a change of annealing temperature. We final aim the effects of before and after of laminated on the electrical properties and suit of embedded capacitor.

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백서의 피하조직에 Gelatin Matrix Implant (Fibrel®) 매식시 조직변화에 관한 연구 (TISSUE CHANGE AFTER EMBEDDING GELATIN MATRIX IMPLANT(FFIBREL®) IN SUBCUTANEOUS TISSUE OF RATS;HISTOLOGIC, IMMUNOHISTOCHEMICAL AND SCANNING ELECTRON MICROSCOPIC STUDY)

  • 김홍진;이종헌;김경욱
    • Maxillofacial Plastic and Reconstructive Surgery
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    • 제20권4호
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    • pp.341-354
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    • 1998
  • GMI (Fibrel${(R)}$) is one of the dermal filling substances which have been successfully used for the treatment of depressed cutaneous scar and wrinkles. It's major components are; Gelatin powder, which provides a framework for the clot to form and remains stable under the scar, and ${\varepsilon}$-aminocaproic acid, which inhibits the production of fibrinolysin, and Plasma, which provides the necessary ingredients for collagen synthesis. GMI has advantages of low immunogenicity and increased longevity. It has been known to induce fibroblast activity and promote new collagen synthesis. We used 34 Sprague-Dawley rats which were bred under the same condition and duration. 18 of experimental animals were undergone cardiac puncture, and their blood were collected, centrifugated, and stored in freezer. Out of 16 animals, control group were injected with 2ml plasma into the subcutaneous tissue of Lt. scapular, while experimental group were implanted of 2 ml GMI into the Rt. same area. Experimental animals were sacrificed at the 3rd day, 5th day, 1st week and 2nd week respectively after implantation of GMI. To observe the histopathologic change of GMI and surrounding tissue reaction of GMI, we had examined with H&E staining, immunohistochemical staining with vimentin, ${\alpha}$-SMA, S-100 under LM and SEM. The obtained results were as follows ; 1. In LM study, the inflammatory cell infiltrations and granulation tissue formation were observed, and muscle tissues were well attached with adipose tissues in the control group. In the experimental group, inflammatory cell infiltrations had been observed by the 2nd week and irregular adipiose tissues and well differentiated mesenchymal tissues were examined. 2. In immunohistochemical study, the experimental group of ${\alpha}$-SMA study, there were a prominent positive response on endothelial development of granulation tissues and mesenchymal tissues compare with the control group. In vimentin study, positive response on mescenchymal fibroblast continued to 2nd week, but negative in the control group. In S-100 study, both groups were positively responded on irregular adipose tissues. 3. In SEM study, collagen fibers were embedded by the plasma by the 5th day in the control group, and in the 3rd day experiment GMI were resorved but communited with collagen fiber till the 1st week. Collagen fibers were infilt-rated into GMI at the 2nd week and the infilltrated GMI were conglomerated with the mature adipose cells and the collagen fibers. From the above results, GMI implantation in the subcutaneous tissue of Sprague-Dawley rat, the mild infiltration of inflammatory cells were showed till 2nd week and the granulation tissues were observed. GMI were nearly resorbed till 2nd week, but well attached with adipose tissue and collagen fibers. The endothelium and fibroblasts were actively proliferated. Adipose tissues and mesenchymal tissue cells were observed. As already expressed, GMI showed resorptive change in course of time without any early immune reaction, and seemed to induce fibroblast activity and promote new collagen synthesis.

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센서-구조 일체형 복합재료 구조물 제작 방법 (Manufacturing Method for Sensor-Structure Integrated Composite Structure)

  • 한대현;강래형
    • Composites Research
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    • 제28권4호
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    • pp.155-161
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    • 2015
  • 본 연구는 복합재료 구조물에 전기-기계 변환 기능을 융합한 센서-구조 일체형 복합재료 구조물 제작 방법에 관한 것으로 복합재료 구조물 자체가 센서 역할을 수행할 수 있도록 하여 구조 스스로 충격이나 진동 신호를 감지하고 손상 위치 또는 손상 정도를 실시간으로 모니터링 할 수 있는 다기능 복합 구조물에 관한 연구이다. 복합재 구조물에 전기-기계 변환 기능을 부여하기 위해 복합재 제작에 사용되는 에폭시 수지 대신 전기-기계 변환기능을 갖는 $Pb(Ni_{1/3}Nb_{2/3})O_3-Pb(Zr,\;Ti)O_2$ (PNN-PZT) 분말과 에폭시 수지를 1:30 wt% 혼합하여 제작된 스마트 수지를 사용하였다. Hand Lay-up 공법과, VARTM(Vacuum Assisted Resin Transfer Molding) 성형 방법을 이용하여 유리섬유에 스마트 수지를 함침시켜 센서-구조 일체형 복합재료 구조물을 제작하였다. 구조물을 센서로 사용하기위해 시편의 윗면과 아랫면에 전도성 도료를 사용하여 전극을 제작하였고, 고전압 앰프를 이용하여 상온에서 30분간 4kV/mm의 전계로 분극 처리를 수행하였다. 이후 충격망치를 사용하여 시편에 충격을 가했을 때 출력되는 전기 신호와 충격망치 신호를 비교하여 충격 신호 감응 및 감도를 측정하고 그 결과를 기술하였다.