• Title/Summary/Keyword: Elevator Wire Ropes

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Life Estimation of Elevator Wire Ropes Using Accelerated Degradation Test Data (가속열화시험 데이터를 활용한 엘리베이터 와이어로프 수명 예측)

  • Kim, Seung Ho;Kim, Sang Boo;Kim, Sung Ho;Ham, Sung Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.997-1004
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    • 2017
  • The life of elevator wire ropes is one of the most important characteristics of an elevator, which is closely related to the safety of users and its maintenance policy. It is not cost effective to measure the lifetime of elevator wire ropes during their use. In this study, the life estimation of elevator wire ropes (8x19W-IWRC) is considered using accelerated degradation test data. A bending fatigue tester is used to perform the accelerated degradation tests, incorporating the acceleration factor of tensile force. Assuming that the life of wire ropes is log-normally distributed, two life estimation methods are suggested and their results are compared. The first method estimates the life of wire ropes utilizing the accelerated life model with pseudo lives obtained from a linear regression model. The second method estimates the life using a logistic model based on failure probability.

Development of Nondestructive Detecting System for Elevator Wire Ropes using Hall-effect Sensors (Hall 센서를 이용한 엘리베이터 와이어 로프의 비파괴 검출시스템의 개발)

  • Kim, Sung-Duck
    • Journal of Sensor Science and Technology
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    • v.10 no.1
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    • pp.33-41
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    • 2001
  • Wire ropes have been widely used in industrial applications, wherever heavy weight should be carried safely or mechanical energy should be transmitted fast. Especially, wire rope failures in operating elevator may lead to extensive property damage and serious injury to nearby personnel. Hence, it is very important to inspect wire rope periodically. Failure defection of wire rope requires fundamental knowledge of wire rope construction, rope behavior, properties of fault, sensing and signal processing method. In this research, the development of a new fault detecting system incorporating Hall-effect sensors to detect flaws such as abrasion, broken wire, corrosion and deformation for aged wire ropes in elevator, is described. For using a detector as a portable instrument, several performances for implementing sensing part with Hall-effect sensor, analog signal processing unit and programs are described. Experiments and field testing results for the implemented detecting system are also given. As a result, it is verified that the detecting system has good efficiency for inspecting faults of aged wire ropes in service.

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Evaluation of Replace period and Useful lifetime of the wire ropes for the Passenger's Elevator (승객용 엘리베이터 와이어로프의 유효수명 및 교체시기 평가)

  • Son, Doo-Ik;Park, Jae-Suk;Oh, Hwan-Seop
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.35-38
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    • 2003
  • The wire rope, one of the component of the elevator, is extremely important for the sage operation of the elevator. That is why the wire rope is replaced at a specific interval regradless of the operating conditions or the degree of damage to prevent the breakage of the wire rope. This is the waste of resources, causing economic and environmental loss. This paper has surveyed and analyzed and analyzed the status of replacing wire-rope by buildings that use elevators, in order to compare the replacement cycles of the wire rope under each operating conditions.

Comparison between Wire Rope and CFRP UD on Bending Analysis (엘리베이터용 와이어로프와 CFRP UD의 벤딩 해석 비교)

  • Park, Sung-Min;Shin, Dong-Woo;Kwon, Il-Jun;Yoo, Sung-Hun;Moon, Wan-Kee
    • Composites Research
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    • v.28 no.6
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    • pp.378-382
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    • 2015
  • With increasing population density and high-rise expansion of buildings in recent years, elevators have become to play a pivotal role in our everyday lives as most people take an elevator several times even in a day. The elevator penetration and distribution rates in Korea have increased dramatically every year, and the emergence of skyscrapers leads to accelerating the development of elevator industry. Carbon-fiber-reinforced plastics (CFRPs) exhibit better mechanical and thermal properties than steel suitable for uses as elevator wire ropes. In this paper, in order to analyze the properties of CFRPs, the tensile strength of unidirectional (UD) CFRP wire ropes was characterized and finite element analysis was conducted for bending simulation. Simulation results were compared.

Stiffiness Analysis and Optimization of Strand and Wire Rope (스트랜드와 와이어 로프의 강성해석 및 최적화)

  • Heo, Seong-Pil;Yang, Won-Ho;Seong, Gi-Deuk;Jo, Myeong-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1246-1253
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    • 2000
  • Wire ropes are widely used in cable car, suspension bridge and elevator, etc. and there has been a growing need for ropes of large diameter. The theoretical procedures to obtain the stiffness coefficients of wire ropes, using previously reported theory, are programmed and the verification of the program is made. The effects of lay angle on the stiffness of strand are researched and comparisons on stiffness of rope are made according to the lay type. Axial stiffness optimization problems with coupling and torsional stiffness constraints are formulated and the effects of constraints on other stiffness coefficients on axial stiffness optimization are investigated.

A Study on Crane Wire Rope Flaws Signal Processing Using Discrete Wavelet Transform (Wavelet 변환을 이용한 크레인 와이어 로프 결함 신호처리에 관한 연구)

  • Min, Jeong-Tak;Sohn, Dong-Seop;Lee, Jin-Woo;Lee, Kwon-Soon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2002.11a
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    • pp.155-159
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    • 2002
  • Wire ropes are used in a myriad of various industrial applications such as elevator, mine hoist, construction machinery, lift, and suspension bridge. Especially, wire rope of crane is important component to container transfer. If it happens wire rope failures in operating, it may lead to safety accident, economic power loss by productivity decline, competitive power decline of container terminal and so on. To solve this problem, we developed wire rope fault detecting system as a portable instrument, and this system is consisted of 3 parts that fault detecting part using hall sensor, permanent magnets and analog unit, and digital signal processing part using data acquisition card, monitoring part using wavelet transform, denoising method. In this paper, a wire rope is scanned by this system after makes several broken parts on the surface of wire rope artificially. All detected signal has external noise or disturbance according to circumstances. So, we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. In practical applications of denoising, it is shown that wavelet pursue it with little information loss and smooth signal display. It is verified that the detecting system by denoising has good efficiency for inspecting faults of wire ropes in service. As a result, by developing this system, container terminal could reduce expense because of extension of wire ropes exchange period and could competitive power. Also, this system is possible to apply in several fields like that elevator, lift and so on.

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A Study on Development of Remote Crane Wire Rope Flaws Detection Systems (원격 크레인 와이어 로프 결함 탐지 시스템 개발에 관한 연구)

  • Min, Jeong-Tak;Lee, Jin-Woo;Lee, Kwon-Soon
    • Journal of Navigation and Port Research
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    • v.27 no.1
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    • pp.97-102
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    • 2003
  • Wire ropes are used in a myriad of various industrial applications such as elevator, mine hoist, construction machinery, lift, and suspension bridge. Especially, the wire rope of crane is important component to container transfer. If it happens wire rope failures during the operation, it may lead to safety accident, economic loss by productivity decline and so on. To solve this problem, we developed remote wire rope fault detecting system, and this system is consisted of 3 parts that portable fault detecting part, signal processing part and remote monitoring part. All detected signal has external noise or disturbance according to circumstances. So, we applied to discrete wavelet transform to extract a signal from noisy data. It is verified that the detecting system by de-noising has good efficiency for inspecting faults of wire ropes in service. As a result, by developing this system, container terminal could reduce expense because of extension fo wire ropes exchange period and could competitive power. Also, this system is possible to apply in several field such as elevator, lift and so on.

A Study on the Axial Stiffness Prediction of Stand Using Analysis of Variance (분산분석을 이용한 스트랜드의 축강성 예측에 관한 연구)

  • Park, Yong-Dae;Yang, Won-Ho;Heo, Seong-Pil;Seong, Gi-Deuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.127-134
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    • 2001
  • Wire ropes are widely used in cable car, suspension bridge and elevator, etc. and composed of single or multi-layer strands. It is difficult to find out the characteristics of a strand or wire rope because of complicated geometry and contact condition. In this study, the axial stiffness is evaluated using finite element method and reliable finite element analysis model is presented, taking into consideration the convergence on the length. The axial stiffness predictive equation of a strand is developed using analysis of variance, which can be applicable for characterizing the relationship between load and displacement when the strand configuration is determined.