• Title/Summary/Keyword: Electron-beam welding

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Electron Beam Weld ability of Alloy 718 Nozzle for Jet Propulsion Component (고속 추진체용 Alloy 718 노즐 단조품의 전자빔 용접성 평가)

  • Lee, C.H.;Kim, J.H.;Hong, J.K.;Yeom, J.T.;Yoon, J.W.;Park, N.K.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.523-527
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    • 2008
  • In this study, mechanical properties of Alloy 718 welded after forgings for jet propulsion component was investigated. Hot-forged and machined work-pieces($230mm\times70mm\times15mm$) which have different grain sizes are welded by electron beam welding technique. After welding, the components were solution heat-treated and aged. Samples were sectioned to analyze the microstructural evolution and formation of micro-crack. It was found that HAZ grain boundary liquation crack generally initiates in the coarse grains rather than the fine grains. Needle-like phases with high Nb contents were found at the outer part near the base metal. Vickers hardness and tensile tests were carried out at room temperature and at $649^{\circ}C$. The tensile properties of electron beam welding specimens exhibited around 100MPa and 10% decrease in strength and elongation, respectively.

Microstructure of Electron Beam Welded Cu / STS 304 Dissimilar Materials (전자빔 용접된 Cu / STS 304강의 미세조직에 관한 연구)

  • Park, Kyoung-Tae;Kim, In-Ho;Baek, Jun-Ho;Chun, Byung-Sun
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.47-53
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    • 2010
  • According to the research report for the recent a few years, the dissimilar welding of Cu and STS 304 alloy have been presented that a weldability is very poor. This article present a study on Lap joint by Electron beam welding dissimilar materials. The weld metals was constituted between pure copper and STS 304 steel. The experiment was performed with 125mA welding current, 520mA focusing current. The Vacuum condition of chamber is 5${\times}$10-5torr and welding speed is 300mm/min. Showing the bead shape of weld metal, the thickness of the stainless 304 using as the protect materials is 3mm and the thickness of a copper is 15mm. The analysis about the microstructure were carried out in which it was observed with SEM. The results showed that complex heterogeneous fusion zone microstructure characterized both by rapid cooling and mixing of the molten metal, however the liquation crack was formated in the fusion line.

The Comparison of Characteristic between Electron Beam Welding and Narrow-gap TIG welding with 316LN Stainless Steel (스테인레스강 316LN의 전자빔용접과 협개선TIG 용접특성 비교)

  • Jeong, In-Cheol;Kim, Yong-Jae;Lee, Gyeong-Un;Sim, Deok-Nam
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.82-84
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    • 2005
  • Among the advanced welding processes which are superior to conventional process, Electron beam welding and Narrow-gap TIG welding are most prospective in being applicable for the heavy industry field. With STS316LN, which is high strengthened austenitic stainless steel, the characteristic evaluation for these welding processes was carried out through the mechnical tests and property analyses. For the tensile strength EBW is better while in reverse for the yield strength. In Narrow-gap TIG the distribution of hardness values has some deviation according to the thickness direction while EBW has a tendency of a litter high hardness values in weld metal. After EB welding brings the reduction of nitrogen content, in TIG welding weld metal depends on the contents of welding material. Both processes have almost austenitic structure, but weld metal of EBW is also shown terrific structure

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Effect of Welding Variables for EBW Process in AISI 4130 by Taguchi Method (다구찌 방법을 이용한 AISI 4130재료에서 EBW공정의 용접 변수 영향)

  • Kim, Won-Hoon
    • Journal of Welding and Joining
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    • v.15 no.6
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    • pp.66-77
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    • 1997
  • In the present work, Taguchi method for electron beam welding(EBW) process in AISI 4130 steel plate has been adopted for investigating the contribution of effect of welding variables. $A L_8(2^7)$ orthogonal array is adopted to obtain the effect of adjustment parameters. The adjustment parameters consist of accelerating voltage, beam current, travel speed and focus currrent. And the quality features selected for the EBW process are bead width of weldment, reinforcement, penetration depth, undercut and area of weld metal. Variance analysis is performed in order to check the effect of adjustment parameters on EBW. The mechanical properties of electron beam welded joints for each heat treatment conditions are investigated in comparison with those of base metal, especially from the view point of tensile and impact properties.

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Welding Properties of Heat-resistant Alloys for Liquid Thruster (액체 추력기용 내열합금 소재에 대한 용접 특성 연구)

  • Ryu Sang-Hyun;Lee Jae-Hoon;Kim Jeong-O;Kim Jung-Hun;Lee Jae-Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.177-183
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    • 2005
  • In this work, Inconel 600, Inconel 625 and Haynes 230 are welding using Nd:YAG laser and electron bear. These heat-resistant alloys are typically used for the liquid thruster. To examine, the affects of experimental parameters on weld ability, the plate welding of these materials were carried out using both Nd:YAG laser and electron bear. Also, the micro-structure, micro-hardness, and tensile strength of the specimens were analyzed. from the analysis of the experimental results of laser and electron beam welding, we have obtained the optimal welding conditions.

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UNDERLIGNING THERMOCAPILLARY EFFECTS BY ELECTRON BEAM MELTING OF THIN SPECIMENS

  • Domergue, L.;Camel, D.;Marya, S.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.199-204
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    • 2002
  • Extensive investigations on cast to cast variations observed in steels have underlined the role of thermocapillary or surface tension driven fluid flow in welding operations. The behavior of weld pool under the electric arc is however affected by possible arc modifications linked to microchemistry variations in materials & this limits to some extent the real contribution from surface tension effects. Thus, electron beam welding with high vacuum was used to investigate thermo-capillary effects on thin austenitic stainless steels & nickel based alloys. The weld pool was monitored by video observations to estimate the importance of fluid flow during the melting & solidification phase. The results underline the importance of fluid flow on [mal solidification.

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