• 제목/요약/키워드: Electromagnetic stirring

검색결과 36건 처리시간 0.024초

전자교반을 이용한 A356 합금의 결정립제어 (The grain size control of A356 alloy by electromagnetic stirring)

  • 배정운;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.247-248
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    • 2006
  • In this study, the morphology of the change of primary Al phase in A356 alloy by two kinds of electromagnetic stirrers(vertical and horizontal) were investigated to obtain the globular structure. The effects of the stirring current, the stirring time and the pouring temperature were determined. The greater stirring current and longer stirring time were to get the finer the Al phase. However, over a certain stirring current and stirring time, the primary Al was merged together and was increased. The reason is the degree of breakdown of initial dendrites has been decreased by the collision and coalescence of particles with increasing stirring current and stirring time. The optimum conditions and difference of the two kinds of electromagnetic stirrers have been investigated for rheology forming with controlled solid fraction.

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전자교반을 이용한 결정립 제어 레오로지 소재의 성형 공정 (The Product Process of Rheology Material for Grain Size Control by Electromagnetic Stirring)

  • 서판기;정용식;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.733-736
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    • 2004
  • Actual trends in automotive industry lead to an increase use of lightweight structures imposing the need for high strength aluminum alloys with complex shape. In the electromagnetic stirring process, it has many merits which are the exact control ability about material processing and a good point of the protection of environment comparison with the mechanical stirring. The interface of cells consisting of primary particle formed by the electromagnetic stirring due to particle regrowth during cooling the alloy. By electromagnetic stirring process, the microstructure of material has a good point, also it can control the material processing exactly.

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전자기장을 이용한 결정립 제어 소재 공정 기술 (The Technology of Material Processing for Gram Size Control by Electromagnetic Stirring)

  • 정용식;서판기;고재홍;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.254-258
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    • 2004
  • Actual trends in automotive industry lead to an increase use of lightweight structures imposing the need fur high strength aluminum alloys with complex shape. In the electromagnetic stirring process, it has many merits which are the exact control ability about material processing and a good point of the protection of environment comparison with the mechanical stirring. The interface of cells consisting of primary particle formed by the electromagnetic stirring due to particle regrowth during cooling the alloy. By electromagnetic stirring process, the microstructure of material has a good point, also it can control the material processing exactly.

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결정립 제어 레오로지 소재의 성형공정과 기계적 성질 (Forming Process and Mechanical Properties of Grain Controlled Rheology Material)

  • 서판기;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.463-466
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    • 2005
  • The microstructure and mechanical properties of rheocast A356 aluminum alloy by electromagnetic stirring are studied. In the electromagnetic stirring, main parameters are stirring current and stirring time. Stirring current is ranged from 0 A to 60 A, and stirring time is 20, 40, and 60 sec. In the rheocasting, injection velocity and applied pressure are changed. In this paper, the effect of stirring current and stirring time on the morphology and mechanical properties are investigated and analyzed.

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전자교반에 의한 Cu-0.5wt%Zr 합금의 반응고 조직제어에 관한 연구 (The Effect of Electromagnetic Stirring on the Semi-Solid Microstructure of Cu-0.15wt%Zr Alloy)

  • 임성철;이흥복;김경훈;권혁천;윤의박
    • 한국주조공학회지
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    • 제26권1호
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    • pp.40-45
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    • 2006
  • Most of the work reported concerned the semi-solid processing of low melting point alloys, and in particular light alloys of aluminum and magnesium. The purpose of this paper is to develop a semi-solid microstructure of Cu alloys using electromagnetic stirring applicable for squirrel cage rotor of induction motor. The size of primary solid particle and the degree of sphericity as a function of the variation in cooling rate, stirring speed, and holding time were observed. By applying electromagnetic stirring, primary solid particles became finer and rounder relative to as-cast sample. As the input frequency increased from 30 to 40 Hz, particle size decreased. The size of primary solid particle was found to be decreased with increasing cooling rate. Also, it decreased with stirring up to 3 minutes but increased above that point. The degree of sphericity became closer to be 1 with hold time. Semi-solid microstructure of Cu alloys, one of the high melting point alloys, could be controlled by electromagnetic stirring.

A Fault Tolerant Structure and Control Strategy for Electromagnetic Stirring Supplies

  • Li, Yan;Luo, An;Xiang, Xinxing;Chen, Yandong;He, Zhixing;Zhou, Fayun;Chen, Zhiyong
    • Journal of Power Electronics
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    • 제17권5호
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    • pp.1256-1267
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    • 2017
  • A fault tolerant structure and its corresponding control strategy for electromagnetic stirring power supplies are proposed in this paper. The topology structure of the electromagnetic stirring power supply contains two-stages. The fore-stage is the PWM rectifier. The back-stage is the fault tolerant inverter, which is a two-phase three-bridge orthogonal inverter circuit while operating normally. When the power switch devices in the inverter are faulty, the structure of the inverter is reconfigured. The two-phase half bridge inverter circuit is constructed with the remaining power switch devices and DC-link capacitors to keep the system operating after cutting the faulty power switch devices from the system. The corresponding control strategy is proposed to let the system work under both normal and fault conditions. The reliability of the system is improved and the requirement of the electromagnetic stirring process is met. Finally, simulation and experimental results verify the feasibility of the proposed fault tolerant structure and corresponding control strategy.

전자교반을 응용한 알루미늄 레오로지 소재의 간접단조공정 (Indirect Forging Process with Aluminum Rheology Material by Electromagnetic Stirring System)

  • 오세웅;강성식;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.135-138
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    • 2007
  • A semi-solid forming processing has been developed for manufacturing near net-shape components. The semi-solid forming has two methods. One is thixo-forming with reheating prepared billet, the other is rheo- forming with cooled melt until semi-solid state. In indirect forging processing, this experiment used aluminum rheology materials by electromagnetic stirring system. Rheology material is made by A16061. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. Forged samples are found microstructures and mechanical properties. Forged samples are accomplished heat treatment T6 for high mechanical properties.

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전자교반을 응용한 Al6061 레오로지 소재의 단조공정 (Forging Process with Al6061 Alloy Rheology Material by Electromagnetic Stirring System)

  • 강성식;오세웅;강충길
    • 소성∙가공
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    • 제16권6호
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    • pp.443-446
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    • 2007
  • The semi-solid process has been developed near net-shape components for kinds of methods. Thixo-forming with reheating prepared billet and rheo-forming with cooled melt until semi-solid state. Material is applied electromagnetic stirring system to slurry with aluminum 6061 alloy. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. The mechanical properties are compared to forge sample with to apply heat treatment T6. This study is researched function a virtual pressure and fine shape zone. Optimum pressure is found to prevent defect of porosity.

레오로지 박판의 전자교반을 응용한 진공 저압주조 제조공정 (Fabrication Process of Rheology Material Thin Plate Using Vacuum Low Pressure Die-casting Process with Electromagnetic Stirring)

  • 장신규;배정운;진철규;강충길
    • 한국주조공학회지
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    • 제32권1호
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    • pp.16-23
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    • 2012
  • In this study, we develop the lower pressure die casting with rheo-forming process of A356 aluminum alloy and vacuum system which can control the crystal size and obtain the high strengthened-light material. Using this process, we fabricate the thin plate for bipolar plate through the low pressure die casting with electromagnetic stirring and vacuum-evacuation which can control the crystal grain by electromagnetic stirring. Thin plate ($110mm{\times}130mm{\times}1mm$) is fabricated by this process. The average Vickers hardness of thin plate is about 77 HV.

레오로지 단조를 위한 전자교반응용 알루미늄 합금의 결정립 제어 (Grain Control of Aluminum Alloys with Electromagnetic Stirring for Rheology Forging)

  • 오세웅;고재홍;김태원;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.350-353
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    • 2005
  • Microstructures according to experimental conditions (pouring temperature, stirring current and stirring time) and hardness according to aging time were investigated for A356 cast aluminum alloy and 7075 wrought aluminum alloy. In pouring temperature control, grains became larger and non-uniform at high temperature, however dendritic shapes were shown at lower temperature. In stirring current control, dendritic grains were not destroyed enough at lower current, however fine grains were agglomerated at higher current. And, in stirring time control, grains were more globular but grew larger and larger with the stirring time increasing.

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