• Transactions of Materials Processing
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• v.25 no.4
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• pp.261-267
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• 2016

High-speed forming process is the forming technology that deforms the blank in a very short time, with the strain rate of the blank above 1000 s⁻¹. Among many high-speed forming processes, electromagnetic forming (EMF) employs the Lorentz force when deforms the blank. Because of the high strain rate, the formability of the blank can be improved. However, when the blank is formed into rather complex shapes, it is bounced from the die and the wrinkles are generated. Therefore, electrohydraulic forming (EHF) is suggested in this study to reduce the bouncing problem of the blank. EHF is a high-speed forming that uses high voltage discharge in liquid. The shockwave resulting from the electric discharge propagates to the blank and it deforms the blank into the die. In this study, two high-speed forming processes, EMF and EHF were compared numerically with trapezoidal middle block die. This comparison showed that EMF cannot deform the blank into the die because of the bouncing, while EHF can overcome the bouncing problem and deform the blank into the die shape successfully.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.6
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• pp.1872-1885
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• 1991

The analysis of electromagnetic forming process consists of the analysis of the electric circuit and the dynamic deformation analysis. The purpose of the electric circuit analysis is to calculate the magnetic pressure and to apply it to the deformation analysis. Some investigators performed the analysis assuming the pressure distribution in longitudinal direction. However there was a difference between the calculated and experimental results. The difference mainly came from the assumption of the pressure distribution. One must know the magnetic field distribution in an actual situation for the analysis to be less erroneous. In this work the electromagnetic field analysis was performed by the finite element method to obtain a more realistic pressure distribution. A better agreement between the calculated and experimental results was obtained. It became possible to predict the deformation behavior of the workpiece of finite length.

• Journal of the Korean Society for Precision Engineering
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• v.7 no.2
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• pp.14-27
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• 1990

Electromagnetic Pulse Forming is the one of the high velocity forming method. When the electric energy which is charged in the capacitor bank is suddenly discharged into the electromagnetic coil, the high magnetic field occurs at the airgap between the electromagnetic coil and workpiece. Thus we can obtain the high electromagnetic pressure, which is proportional to the square of magnetic flux density. This is the basic principle of the electromagnetic pulse forming. In this paper, the equivalent L-R-C circuit is derived by computing the magnetic field and its loss of the total system. Thus, the values of the magnetic flux density and pressure can be obtained from the equation of this circuit. As a result, the computed and measured values of the maximum magnetic flux density and pressure are compared and the characteristics of the tapered field shaper are further discussed as follows; 1) The strength of magnetic flux density and pressure can be controlled by the charged energy and the size of the airgap between the inner field shaper and the workpiece. 2) During the design of the tapered field shaper, the penetration of the magnetic flux through the sharp edge should be considered.

• Transactions of Materials Processing
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• v.28 no.3
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• pp.159-166
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• 2019

Electromagnetic forming (EMF) simulations consider 3-dimensionally coupled electromagnetic-mechanical phenomenon using LS-DYNA, therefore the calculation cost is normally expensive. In this study, a sensitivity analysis in regard to the simulation variables affecting the calculation time was carried out. The EMF experiments were conducted to form an elliptically protruding shape on a high-strength steel sheet, and it was predicted using LS-DYNA simulation. In this particular EMF simulation case, the effect of several simulation variables, viz., element size, contact condition, EM-time step interval, and re-calculation number of the EM matrices, on the shape of elliptical protrusion and the total calculation time was analyzed. As a result, reasonable values of the simulation variables between the simulation precision and calculation time were proposed, and the EMF experiments with respect to the charging voltages were successfully predicted.

• Journal of the Korean Magnetics Society
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• v.25 no.3
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• pp.79-82
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• 2015

The design parameter study about the magnetic pulse forming is performed using finite element analysis with MAXWELL. The first case of design parameters is about the initial charging voltage and the capacitance and the second case of design parameters are about the winding turns and the spacing of electromagnetic coil. The 3D finite element model of electromagnetic forming system is created and the magnetic force is calculated. The effects of design parameters on the magnetic forming force are investigated.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.1
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• pp.156-161
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• 2013

Recently, there has been a trend in the manufacturing process to focus on the durability of cable lug joint, especially in welding process due to the poor cable lug joint causes many troubles on products and workers during manufacturing process. Therefore development of high quality cable lug joint is important for successful manufacturing process and safety of worker. The Magnetic Pulse Forming(MPF) is one of efficient way to developed a high quality cable lug joint. In MPF, a high strain rate forming process, utilizes a high velocity oblique collision on the workpiece to be formed in required shape. The objective of this paper is to develop of high quality cable lug joint using electromagnetic force. To successfully accomplish this goal, section and electrical contact temperature of developed cable lug joint has been compared with various cable lug joint. Electrical contact temperature of developed cable lug joint by electromagnetic force is lower than manufactured cable lug joint by pressurer and hydraulic pressurer.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.463-466
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• 2005

The microstructure and mechanical properties of rheocast A356 aluminum alloy by electromagnetic stirring are studied. In the electromagnetic stirring, main parameters are stirring current and stirring time. Stirring current is ranged from 0 A to 60 A, and stirring time is 20, 40, and 60 sec. In the rheocasting, injection velocity and applied pressure are changed. In this paper, the effect of stirring current and stirring time on the morphology and mechanical properties are investigated and analyzed.

• Proceedings of the Korea Electromagnetic Engineering Society Conference
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• 2002.11a
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• pp.118-122
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• 2002

This paper is concerned with the design of the beam forming module that is a key unit of the active phased array antenna(APAA) system for mobile satellite communications. This module includes two blocks for main signal and tracking signal. Main signal block has the role of transmitting input signal from phased away antenna to tracking signal block. And, tracking signal block executes main roles, beam forming of tracking signal and electronic beam control. The several electrical performances of this module, phase characteristics and linear gain, etc., agreed with specifications needed for APAA, and for more clear verification of the performances, the satellite communication test of the APAA including the modules was accomplished in the outdoors.

• Transactions of Materials Processing
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• v.16 no.6
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• pp.443-446
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• 2007

The semi-solid process has been developed near net-shape components for kinds of methods. Thixo-forming with reheating prepared billet and rheo-forming with cooled melt until semi-solid state. Material is applied electromagnetic stirring system to slurry with aluminum 6061 alloy. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. The mechanical properties are compared to forge sample with to apply heat treatment T6. This study is researched function a virtual pressure and fine shape zone. Optimum pressure is found to prevent defect of porosity.

• The Journal of Korean Institute of Electromagnetic Engineering and Science
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• v.14 no.1
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• pp.62-67
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• 2003

This paper is concerned with the design of the beam forming module that is a key unit of the active phased array antenna(APAA) system for mobile satellite communications. This module includes two blocks for main signal and tracking signal. Main signal block has the role of transmitting input signal from phased array antenna to tracking signal block. And, tracking signal block executes main roles, beam forming of tracking signal and electronic beam control. The several electrical performances of this module, phase characteristics and linear gain, etc., agreed with specifications needed fur APAA, and for more clear verification of the performances, the satellite communication test of the APAA including the modules was accomplished in the outdoors.