• Title/Summary/Keyword: Electromagnetic Induction Eddy Current

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Novel Electromagnetic Induction Eddy Current DPH based Continuous Pipeline Fluid Heating using Soft Switching PWM High Frequency Inverter

  • Nam, Jing-Rak
    • Journal of information and communication convergence engineering
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    • v.6 no.3
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    • pp.305-309
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    • 2008
  • This paper presents an innovative prototype of a new conceptual electromagnetic induction eddy current based fluid heating appliance using voltage-fed quasi resonant zero voltage soft switching PWM high-frequency inverter using IGBTs, which can operate at a constant frequency variable power regulation scheme. The promising simple high efficient low noise inverter type electromagnetic induction eddy current based pipeline fluid heating appliance is proposed for saturated steam generator, superheated steam generator, hot water and hot air producer, metal catalyst heating for exhaust gas cleaning in engine. Under these technological backgrounds, a novel electromagnetic induction eddy current Dual Packs Heater(DPH) based pipeline fluid heating incorporates thin metal layer type package for continuous fluid heating appliances applying two types of voltage-fed quasi load resonant ZVS-PWM high frequency inverter. The unique features of a novel electromagnetic induction eddy current DPH based continuous pipeline fluid heating appliance is illustrated on the basis of simulation and discussed for the steady state operating characteristics and experimental results.

Novel ZCS-PFM Series Resonant High Frequency Inverter for Electromagnetic Induction Eddy Current-Heated Roller

  • Mun, Sang-Pil;Kang, Shin-Chul;Kim, Soo-Wook;Nakaoka, Mutsuo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.7
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    • pp.28-36
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    • 2008
  • This paper presents a novel prototype of zero current switching pulse frequency modulation (ZCS-PFM )high frequency series resonant inverter using IGBT power module for electromagnetic induction eddy current heated roller in copy and printing machines. The operating principle and unique features of this voltage-fed half bridge inverter with two additional soft commutation inductor snubber are presented including the transformer modeling of induction heated rolling drum. This soft switching inverter can achieve stable zero current soft commutation under a discontinuous and continuous resonant load current for a widely specified power regulation processing. The experimental results and computer-aided analysis of this inverter are discussed from a practical point of view.

The measurement for contactless eddy-current conductivity on Si wafer (와전류(eddy-current)방법에 의한 비접촉 전기비저항 측정기술 개발)

  • Park, Jin-Sueb;Ryu, Kwon-Sang;Ryu, Je-Cheon;Yu, Kwang-Min
    • Proceedings of the KIEE Conference
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    • 1999.11d
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    • pp.991-993
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    • 1999
  • The method of measurement for contactless eddy-current conductivity using magnetic dipole field theory was suggested by M.C Chen[1], which calculate the eddy-current caused by exciting coil with Faraday's induction law. In this work, we have developed the apparatus for contactless measurement of conductivity or resistivity with the dipole field theory. The resistivity can be measured from several to a dozen $m{\Omega}{\cdot}cm$ range within maximum 30% error. At the high resistivity range above $100{\Omega}{\cdot}cm$, the standard deviation of measurement was very large as the induced voltage of sensing coil is small so it was difficult to measure the value precisely.

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ZCS-PFM Series Resonant High Frequency Inverter for Electromagnetic Induction Eddy Current-Heated Roller

  • Mun, Sang-Pil;Jung, Sang-Hwa;Kim, Chang-Il;Kim, Sang-Don;Nakaoka, Mutsuo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.419-422
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    • 2008
  • This paper presents a novel prototype of ZCS-PFM high frequency series resonant Inverter using IGBT power module for electromagnetic induction eddy current-heated roller in copy and printing machines. The operating principle and unique features of this voltage source half bridge inverter with two additional soft commutation inductor snubber are presented Including the transformer modeling of induction heated rolling drum. This soft switching inverter can achieve stable zero current soft commutation under a discontinuous and continuous resonant load current for a widely specified power regulation processing. The experimental results and computer-aided analysis of this inverter are discussed from a practical point of view.

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Finite Element Analysis of Induction Heating Process for Development of Rapid Mold Heating System (급속 금형가열 시스템 개발을 위한 고주파 유도가열 과정의 유한요소해석)

  • Hwang, J.J.;Kwon, O.K.;Yun, J.H.;Park, K.
    • Transactions of Materials Processing
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    • v.16 no.2 s.92
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    • pp.113-119
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    • 2007
  • Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat material by means of an electric current that is caused to flow through the material or its container by electromagnetic induction. It has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers a finite element analysis of the induction heating process which can rapidly raise mold temperature. To simulate the induction heating process, the electromagnetic field analysis and transient heat transfer analysis are required collectively. In this study, a coupled analysis connecting electromagnetic analysis with heat transfer simulation is carried out. The estimated temperature changes are compared with experimental measurements for various heating conditions.

The Model Development of Coupled Thermo-Electromagnetic Analysis in Three-phase Induction Motors by using Heat loss Mapping Method (3상 유도 전동기에서의 열손실 사상법을 이용한 열전달-전자기장 연계 수치 해석 모델 개발)

  • Kim, Dong-Hee;Kim, Chi-Won;Jung, Hye-Mi;Lee, Ju;Um, Suk-Kee
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.788-789
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    • 2011
  • A comprehensive thermo-electromagnetic model has been developed to estimate temperature and electromagnetic distribution in an three-phase induction motor under steady state operation. Electromagnetic modeling enables us to predict thermal dissipation rates by eddy-current loss and copper loss in induction motors. Non-uniform temperature distributions are investigated to account for the strong effect of local temperature build-up on the motor performance and expected life-span. For more accurate thermal modeling purpose, Heat loss mapping method, which is matched up with electromagnetic losses and volumetric heat source, is developed and performed analysis. Heat loss mapping method can be greatly used as a design or diagnostic tool for three-phase induction motors with complex structural electromagnetic fields.

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Tilt Angle Measurement Based on Arrayed Eddy Current Sensors

  • Chao, Xuewei;Li, Yang;Nie, Jing
    • Journal of Magnetics
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    • v.21 no.4
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    • pp.524-528
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    • 2016
  • Eddy current (EC) sensor works based on the electromagnetic induction principle and has been widely applied in the industrial testing and evaluation due to its robustness and environmental adaptability. Meanwhile, tilt angle measurement is mainly based on the laser or visual method, which is strict with the measurement environment and not suitable for the industrial applications. In this paper, a novel tilt angle measurement method based on arrayed EC sensors is proposed. Both the simulation and experiments indicate that the measured error is approximately linear with tilt angle and the accuracy after compensation is $0.25^{\circ}$. In conclusion, this research cannot only broaden the scope of EC application, but also overcome the shortcomings of existing angle measurement methods.

Lossless Inductor Snubber-Assisted ZCS-PFM High Frequency Series Resonant Inverter for Eddy Current-Heated Roller

  • Feng Y. L.;Ishitobi M.;Okuno A.;Nakaoka M.;Lee H. W.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.304-308
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    • 2001
  • This paper presents a novel prototype of ZCS-PFM high frequency series resonant inverter using IGBT power module for electromagnetic induction eddy current-heated roller in copy and printing machines. The operating principle and unique features of this voltage source half bridge inverter with two additional soft commutation inductor snubber are presented including the transformer modeling of induction heated rolling drum. This soft switching inverter can achieve stable zero current soft commutation under a discontinuous and continuous resonant load current for a widely specified power regulation processing. The experimental results and computer-aided analysis of this inverter are discussed from a practical point of view.

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Reduction of Leakage Magnetic Fields in Low Frequency WPT System Using Soft Magnetic Materials (연자성체를 이용한 저주파 무선전력전송 시스템의 누설 자기장 저감)

  • Lee, In-Gon;Kim, Nam;Cho, In-Kui;Hong, Ic-Pyo
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.28 no.1
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    • pp.76-79
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    • 2017
  • This paper presents the electromagnetic shielding structure for low frequency wireless power transfer system with magnetic induction method using soft magnetic materials. Soft magnetic materials have advantages such as high permeability and low magnetic loss, but have undesirable effect of power loss by eddy current. To overcome this, we proposed the patterned soft magnetic material to suppress the eddy current path. For validity of this paper, we simulated the coil transfer efficiency and the radiated electromagnetic field, and fabricated the proposed structure using 79-permalloy. The measured results shows good agreements with the simulated results and reduction of the radiated electromagnetic field compared to commercial ferrite plate.

Three Dimensional Analysis of High Frequency Induction Welding Phenomena (고주파 유도용접 현상의 3차원 해석)

  • Kim Hyun-Jung;Youn Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.865-872
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    • 2006
  • High frequency induction welding is widely employed for longitudinal seam welding of small scale tubes and pipes because of its relatively high processing speed and efficiency. This research is aimed at understanding the variables that affect the quality of the high frequency induction welding. The welding variables include the welding frequency, weld speed, V-angle and tube thickness. Temperature distribution of the tube is calculated through three dimensional coupled electromagnetic and thermal FE analysis. The skin and proximity effects are considered in the electromagnetic analysis. The influence of the impeder is also analyzed. The effects of the operating welding variables on the temperature distribution are investigated quantitatively by exhibiting the heat affected zone (HAZ). The results explain the mechanism of significant enhancement of welding efficiency when the impeder is used. The proper welding conditions without the overheated edge are obtained through FE analysis.