• Title/Summary/Keyword: Electromagnetic Brake

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Electromagnetic Actuator with Novel Electric Brake for Circuit Breaker

  • Bae, Byungjun;Kim, Minjae
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.340-347
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    • 2016
  • At the stroke end of an electromagnetic circuit breaker, the high speed of the mover makes a huge impact at the contact point, which induces the rebound problem of the mover that causes a breaker failure. Thus, a speed reduction equipment is required to address such problems. This study suggests to use an electric brake reduces the speed at the end of the stroke. The proposed circuit breaker which adopts the electric brake has a variable speed reduction function such that the continued rebound phenomenon ceases to occur. The electric brake is designed by the Finite Element Method (FEM) and the circuit and motion equations are solved using Time Difference Method (TDM). The comparisons between the simulation and experiments demonstrated the usefulness and validity of this study.

A Study on Design for High-torque MR(Magnetorheological) Brake (MR 브레이크 고출력화 설계에 관한 연구)

  • Park, J.H.;Seo, M.Y.;Lee, H.S.;Ham, Y.B.;Yun, S.N.;Seo, E.S.
    • 유공압시스템학회:학술대회논문집
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    • 2010.06a
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    • pp.105-108
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    • 2010
  • In this study, a MR(Magneto-rheological) brake to obtain high torque-to-size ratio instead of conventional powder brake is presented for high-tension control of converting machinery such as coater, slitter and so on. First, to obtain the higher performance than conventional powder brake, a MR brake with a modified rotor shape is newly designed and analyzed by using electromagnetic field analysis. Second, a prototype of the MR brake is fabricated with the optimized structural parameters and an experimental apparatus is constructed. Finally, basic characteristics between current and torque are experimentally investigated.

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Technology development trend of the track brake and eddy current brake for high speed train (고속전철용 트랙제동 및 와전류제동장치 기술동향)

  • Choi Kweon-hee;Chang Dae-sung;Kim Chul-keun;Han Dong-in;Jeon young-wook
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.264-268
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    • 2005
  • Most of the train brakes depends on friction between wheels and tracks. This requires braking force reduced in order not to cause wheel slides since the friction decreases as the train speed increases and consequently results in extension of braking distance. The braking system called 'Linear eddy current brake' or simply' Eddy current brake' is a braking system for making a brake independent from friction, which consists in creating electromagnet by coiling around shoes attached. to bogies; having the shoes above the tracks approached to the tracks upon acknowledgement of a braking command; and authorizing braking force that is irrelevant to friction through magnetic repulsion between electromagnet attached to the tracks and train set by the use of the electromagnet's magnet field characteristics. An electromagnetic attraction braking system that consists in pressing pole shoes attached to bogies against the tracks by using electromagnet's attraction force is called 'Electromagnetic track brake' or simply 'Track brake'. This paper has been prepared in purpose of studying technological tendencies of the eddy current brake and the track brake so that it can be utilized as fundamental data for commissioning Korean high-speed trains with the eddy current brake hereafter.

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A Numerical Study on the Flow Fields in the Continuous Casting Mold with Electromagnetic Brake (EMBR이 적용된 연속주조 몰드 내부에서의 유동장 해석)

  • Ha M. Y.;Lee H. G.
    • Journal of computational fluids engineering
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    • v.4 no.2
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    • pp.47-56
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    • 1999
  • We developed a computer program to simulate the flow field in the presence of electro-magnetic fields. The steady, two-dimensional conservation equations for mass and momentum were solved simultaneously with Maxwell equations for electro-magnetic fields. Using this program, a numerical analysis was carried out to analyze the fluid flow in the continuous casting mold with electromagnetic brake. The effects of magnetic fields size, nozzle angle and EMBR yoke position on the flow fields in the continuous casting were investigated in the present study. The flow fields with EMBR were compared with those without EMBR. We also investigated the distribution of tracer concentration as a function of time in order to calculate their residence time in the mold with EMBR. By controlling the flow fields properly using EMBR, we can prevent the direct flow impaction on the wall which can give a damage on the mold surface and reduce surface defects of stainless steel sheet products.

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Analysis of a Novel MR Rotary Brake with Permanent Magnet (영구자석을 이용한 새로운 MR 브레이크의 해석)

  • Yun, Dong-Won;Park, Jung-Ho;Son, Young-Su;Park, Hee-Chang;Park, Cheol-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.1
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    • pp.34-41
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    • 2009
  • In this paper, a novel MR brake with permanent magnet is developed. This system consists of rotary disk, permanent magnet, spring and MR fluid. Permanent magnets are attached to the rotary disk and moves in the direction of radius. The magnets are linked to rotor axis by spring. As rotation speed increases, the magnets move outward from the center of the system by centrifugal force in the MR fluid. A proper design of stator or case makes the system have unique torque characteristics. The research is performed like following procedures. First, the electromagnetic characteristic of the system is analyzed using Maxwell. Next, torque is calculated using the results of the electromagnetic analysis. Finally, the performance of various types of the brake systems are investigated and compared with each other.

Development of Solenoid Valve for the Exhaust Brake of Diesel Engines (디젤차량 배기 브레이크용 솔레노이드 밸브의 개발)

  • Yun, S.N.;Ham, Y.B.;Jo, J.D.;Ryu, B.S.
    • Journal of Power System Engineering
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    • v.7 no.4
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    • pp.19-24
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    • 2003
  • Exhaust brake system for Diesel engines is composed of gate valve, pneumatic cylinder and exhaust brake valve with on-off solenoid. Exhaust brake valve which is core component of exhaust brake system should have characteristics such as high reliability and long life. In this paper. exhaust brake valve with on-off solenoid which is used for vehicle brake system was studied. For the performance evaluation of on-off solenoid, electromagnetic characteristics and dynamic characteristics are analyzed. As a basic study for the performance improvement of exhaust brake system, pneumatic circuit and pneumatic valve with on-off solenoid were suggested and the performance of the pneumatic valve was evaluated through tests.

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Three-Dimensional Analysis of the Coupled Turbulent Flow and Solidification During a Continuous Casting Process with Electromagnetic Brake (전자기 브레이크를 적용한 연속주조공정에서의 난류유동 및 응고의 3차원 해석)

  • Kim, Deok-Soo;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.10
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    • pp.1254-1264
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    • 1999
  • A three-dimensional coupled turbulent fluid flow and solidification process were analyzed in a continuous casting process of a steel slab with Electromagnetic Brake(EMBR). A revised low-Reynolds number $k-{\varepsilon}$ turbulence model was used to consider the turbulent effects. The enthalpy-porosity relation was employed to suppress the velocity within a mushy region. The electromagnetic field was described by Maxwell equations. Tile application of EMBR to the mold region results in the decrease of the transfer of superheat to the narrow face, the increase of temperature in free surface region and most liquid of submold region, and the higher temperature gradient near the solidifying shell. The increasing magnetic flux density effects mainly to the surface temperature of the solidifying shell of narrow face, hardly to the one of wide face. It is seen that in the presence of EMBR a thicker solidifying shell is obtained at the narrow face of the slab.

Performance Estimation of Magneto-rheological Brake with Different Magnetic Core Shapes (자기 코어 형상에 따른 MR 브레이크의 성능 예측)

  • Park, Jiong Min;Choi, Seung-Bok;Sohn, Jung Woo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.2
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    • pp.175-181
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    • 2017
  • In the present work, to achieve high braking performance with restricted size, characteristics of magneto-rheological (MR) fluid brake is numerically investigated considering different magnetic core shapes. As a first step, structural configuration of the MR brakes are proposed with four different magnetic core shapes, such as single flat, single inclined, dual flat and dual inclined. To estimate braking performance of the proposed MR brakes, electromagnetic analysis is carried out and the results of magnetic field intensity distribution are observed. Based on the electromagnetic analysis results, braking torque of the MR brake is estimated according to magnitude of current input and results are discussed. It is observed that enhanced braking torque can be achieved by adopting the modified magnetic core shape under limited small size of the MR brake.

A Study on the Turbulent Flow and Solidification in a Continuous Casting Process with Electromagnetic Brake (EMBR을 이용한 연주공정에서의 난류유동 및 응고에 대한 연구)

  • Kim, Deok-Soo;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.3
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    • pp.374-387
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    • 1999
  • Two-dimensional turbulent fluid flow and solidification were investigated in a continuous casting process of a steel slab with electromagnetic field. The electromagnetic field was described by the Maxwell equations. The enthalpy-porosity relation was employed to suppress the velocity within a mushy region. A revised low-Reynolds number $k-{\varepsilon}$ turbulence model was used to consider the turbulent effects. It is shown that the temperature gradient in the casting direction in the case with EMBR becomes very weak compared to that of the case without EMBR. The results also show that the velocity profiles of the case with solidification are quite different from those of the case without solidification.

Design of MR rotary brake with permanent magnet (영구자석을 이용한 회전형 MR 브레이크의 설계)

  • Youn, Dong-Won;Park, Jung-Ho;Ham, Young-Bog
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1416-1421
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    • 2007
  • In this paper, a novel MR brake with permanent magnet is developed. This system consists of rotary disk, permanent magnet, spring and MR fluid. Permanent magnets are attached to the rotary disk and moves in the direction of radius. The magnets are linked to rotor axis by spring. As rotation speed increases, the magnets move outward from the center of the system by centrifugal force in the MR fluid. A proper design of stator or case makes the system have unique torque characteristics. To show the performance of the system, the research is performed by following procedure. First, the electromagnetic characteristic of the system is analyzed using FEM and commercial code, Maxwell is used for this analysis. Then, torque is calculated using the result of the electromagnetic analysis to validate the performance of the system.

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